UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
x | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended June 30, 2008
or
¨ | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the Transition Period from to
Commission File No. 001-32260
Westlake Chemical Corporation
(Exact name of Registrant as specified in its charter)
Delaware | 76-0346924 | |
(State or other jurisdiction of incorporation or organization) |
(I.R.S. Employer Identification Number) |
2801 Post Oak Boulevard, Suite 600
Houston, Texas 77056
(Address of principal executive offices, including zip code)
(713) 960-9111
(Registrants telephone number, including area code)
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No ¨
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a smaller reporting company. See definitions of large accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act.
Large accelerated filer | ¨ | Accelerated filer | x | |||||||||
Non-accelerated filer | ¨ | Smaller reporting company | ¨ | |||||||||
(Do not check if a smaller reporting company) |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act) Yes ¨ No x
The number of shares outstanding of the registrants sole class of common stock, as of July 31, 2008, was 65,633,774.
Item |
Page | |||
1) |
3 | |||
2) |
Managements Discussion and Analysis of Financial Condition and Results of Operations |
20 | ||
3) |
27 | |||
4) |
27 | |||
PART II. OTHER INFORMATION | ||||
1) |
28 | |||
1A) |
28 | |||
4) |
28 | |||
6) |
28 |
2
Item 1. | Financial Statements |
WESTLAKE CHEMICAL CORPORATION
CONSOLIDATED BALANCE SHEETS
(Unaudited)
June 30, 2008 |
December 31, 2007 |
|||||||
(in thousands of dollars, except par values and share amounts) |
||||||||
ASSETS |
||||||||
Current assets |
||||||||
Cash and cash equivalents |
$ | 22,462 | $ | 24,914 | ||||
Accounts receivable, net |
641,504 | 507,463 | ||||||
Inventories, net |
514,462 | 527,871 | ||||||
Prepaid expenses and other current assets |
21,436 | 14,232 | ||||||
Deferred income taxes |
17,636 | 17,705 | ||||||
Total current assets |
1,217,500 | 1,092,185 | ||||||
Property, plant and equipment, net |
1,159,799 | 1,126,212 | ||||||
Equity investment |
31,690 | 29,486 | ||||||
Restricted cash |
146,150 | 199,450 | ||||||
Other assets, net |
130,833 | 122,002 | ||||||
Total assets |
$ | 2,685,972 | $ | 2,569,335 | ||||
LIABILITIES AND STOCKHOLDERS EQUITY |
||||||||
Current liabilities |
||||||||
Accounts payable |
$ | 342,911 | $ | 314,951 | ||||
Accrued liabilities |
122,090 | 126,311 | ||||||
Total current liabilities |
465,001 | 441,262 | ||||||
Long-term debt |
549,438 | 511,414 | ||||||
Deferred income taxes |
297,191 | 287,965 | ||||||
Other liabilities |
39,914 | 42,024 | ||||||
Total liabilities |
1,351,544 | 1,282,665 | ||||||
Commitments and Contingencies (Notes 12 and 15) |
||||||||
Stockholders equity |
||||||||
Preferred stock, $0.01 par value, 50,000,000 shares authorized; no shares issued and outstanding |
| | ||||||
Common stock, $0.01 par value, 150,000,000 shares authorized; 65,633,774 and 65,487,119 shares issued and outstanding in 2008 and 2007, respectively |
656 | 655 | ||||||
Additional paid-in capital |
433,272 | 431,197 | ||||||
Retained earnings |
903,969 | 857,872 | ||||||
Accumulated other comprehensive income |
||||||||
Benefits liability, net of tax |
(8,795 | ) | (9,234 | ) | ||||
Cumulative translation adjustment |
5,326 | 6,180 | ||||||
Total stockholders equity |
1,334,428 | 1,286,670 | ||||||
Total liabilities and stockholders equity |
$ | 2,685,972 | $ | 2,569,335 | ||||
The accompanying notes are an integral part of these consolidated financial statements.
3
WESTLAKE CHEMICAL CORPORATION
CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)
Three Months Ended June 30, |
Six Months Ended June 30, |
|||||||||||||||
2008 | 2007 | 2008 | 2007 | |||||||||||||
(in thousands of dollars, except per share data) | ||||||||||||||||
Net sales |
$ | 1,106,449 | $ | 782,664 | $ | 2,021,510 | $ | 1,501,466 | ||||||||
Cost of sales |
1,009,989 | 698,233 | 1,888,346 | 1,359,146 | ||||||||||||
Gross profit |
96,460 | 84,431 | 133,164 | 142,320 | ||||||||||||
Selling, general and administrative expenses |
22,884 | 22,152 | 45,729 | 47,375 | ||||||||||||
Income from operations |
73,576 | 62,279 | 87,435 | 94,945 | ||||||||||||
Interest expense |
(9,287 | ) | (4,495 | ) | (17,815 | ) | (8,088 | ) | ||||||||
Other income (expense), net |
2,199 | (292 | ) | 4,607 | 699 | |||||||||||
Income before income taxes |
66,488 | 57,492 | 74,227 | 87,556 | ||||||||||||
Provision for income taxes |
19,215 | 19,602 | 21,567 | 29,994 | ||||||||||||
Net income |
$ | 47,273 | $ | 37,890 | $ | 52,660 | $ | 57,562 | ||||||||
Basic and diluted earnings per share |
$ | 0.72 | $ | 0.58 | $ | 0.81 | $ | 0.88 | ||||||||
Weighted average shares outstanding: |
||||||||||||||||
Basic |
65,264,781 | 65,224,697 | 65,262,169 | 65,221,365 | ||||||||||||
Diluted |
65,296,743 | 65,324,714 | 65,292,816 | 65,324,616 |
The accompanying notes are an integral part of these consolidated financial statements.
4
WESTLAKE CHEMICAL CORPORATION
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
Six Months Ended June 30, |
||||||||
2008 | 2007 | |||||||
(in thousands of dollars) | ||||||||
Cash flows from operating activities |
||||||||
Net income |
$ | 52,660 | $ | 57,562 | ||||
Adjustments to reconcile net income to net cash (used for) provided by operating activities: |
||||||||
Depreciation and amortization |
53,378 | 50,716 | ||||||
Provision for bad debts |
381 | 201 | ||||||
Amortization of debt issue costs |
438 | 378 | ||||||
Stock-based compensation expense |
2,076 | 1,387 | ||||||
Loss from disposition of fixed assets |
3,150 | 25 | ||||||
Deferred income taxes |
9,088 | 14,417 | ||||||
Equity in income of joint venture |
(2,204 | ) | (1,520 | ) | ||||
Changes in operating assets and liabilities |
||||||||
Accounts receivable |
(134,628 | ) | (92,807 | ) | ||||
Inventories |
13,409 | (8,243 | ) | |||||
Prepaid expenses and other current assets |
(7,204 | ) | 1,440 | |||||
Accounts payable |
27,492 | 22,761 | ||||||
Accrued liabilities |
(4,733 | ) | (4,246 | ) | ||||
Other, net |
(21,350 | ) | (7,893 | ) | ||||
Net cash (used for) provided by operating activities |
(8,047 | ) | 34,178 | |||||
Cash flows from investing activities |
||||||||
Additions to property, plant and equipment |
(81,751 | ) | (50,483 | ) | ||||
Proceeds from disposition of assets |
346 | 33 | ||||||
Settlements of derivative instruments |
535 | 3,673 | ||||||
Addition to equity investment |
| (308 | ) | |||||
Settlement of acquisition purchase price |
| 8,043 | ||||||
Net cash used for investing activities |
(80,870 | ) | (39,042 | ) | ||||
Cash flows from financing activities |
||||||||
Proceeds from the exercise of stock options |
| 62 | ||||||
Dividends paid |
(6,563 | ) | (5,229 | ) | ||||
Proceeds from borrowings |
620,235 | 191,684 | ||||||
Repayment of borrowings |
(582,252 | ) | (191,684 | ) | ||||
Utilization of restricted cash |
55,045 | | ||||||
Net cash provided by (used for) financing activities |
86,465 | (5,167 | ) | |||||
Net decrease in cash and cash equivalents |
(2,452 | ) | (10,031 | ) | ||||
Cash and cash equivalents at beginning of period |
24,914 | 52,646 | ||||||
Cash and cash equivalents at end of period |
$ | 22,462 | $ | 42,615 | ||||
The accompanying notes are an integral part of these consolidated financial statements.
5
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(UNAUDITED)
(dollars in thousands, except per share data)
1. Basis of Financial Statements
The accompanying unaudited consolidated interim financial statements were prepared in accordance with the rules and regulations of the Securities and Exchange Commission (the SEC) for interim periods. Accordingly, certain information and footnotes required for complete financial statements under generally accepted accounting principles in the United States have not been included. These interim consolidated financial statements should be read in conjunction with the December 31, 2007 financial statements and notes thereto of Westlake Chemical Corporation (the Company) included in the annual report on Form 10-K for the fiscal year ended December 31, 2007, filed with the SEC on February 20, 2008. These financial statements have been prepared in conformity with the accounting principles and practices as disclosed in the notes to the consolidated financial statements of the Company for the fiscal year ended December 31, 2007.
In the opinion of the Companys management, the accompanying unaudited consolidated interim financial statements reflect all adjustments (consisting only of normal recurring adjustments) that are necessary for a fair statement of the Companys financial position as of June 30, 2008, its results of operations for the three and six months ended June 30, 2008 and 2007 and the changes in its cash position for the six months ended June 30, 2008 and 2007.
Results of operations and changes in cash position for the interim periods presented are not necessarily indicative of the results that will be realized for the year ending December 31, 2008 or any other interim period. The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenues and expenses, and the disclosure of contingent assets and liabilities. Actual results could differ from those estimates.
Recent Accounting Pronouncements
In September 2006, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standard (SFAS) No. 157, Fair Value Measurements (SFAS 157). SFAS 157 defines fair value, establishes a framework for measuring fair value, and expands disclosure about fair value measurements. The Company adopted SFAS 157 as of January, 1, 2008, except as noted below, and it did not have a material impact on its financial position and results of operations.
Relative to SFAS 157, the FASB issued FASB Staff Positions (FSP) 157-1 and 157-2. FSP 157-1 amends SFAS 157 to exclude SFAS No. 13, Accounting for Leases, (SFAS 13) and its related interpretive accounting pronouncements that address leasing transactions, while FSP 157-2 delays the effective date of the application of SFAS 157 to fiscal years beginning after November 15, 2008 for all nonfinancial assets and nonfinancial liabilities that are recognized or disclosed at fair value in the financial statements on a nonrecurring basis.
The Company adopted SFAS 157 as of January 1, 2008, with the exception of the application of the statement to non-recurring nonfinancial assets and nonfinancial liabilities. Non-recurring nonfinancial assets and nonfinancial liabilities for which the Company has not applied the provisions of SFAS 157 include those measured at fair value in goodwill impairment testing, indefinite lived intangible assets measured at fair value for impairment testing, asset retirement obligations initially measured at fair value, and those initially measured at fair value in a business combination.
In March 2008, the FASB issued SFAS No. 161, Disclosures about Derivative Instruments and Hedging Activities-an amendment of FASB Statement No. 133 (SFAS 161). This statement does not change the accounting for derivatives but will require enhanced disclosures about derivative strategies and accounting practices. SFAS 161 is effective for fiscal years beginning after January 15, 2008, and the Company will comply with any necessary disclosure requirements beginning with the 2009 interim financial statements.
2. Accounts Receivable
Accounts receivable consist of the following:
June 30, 2008 |
December 31, 2007 |
|||||||
Accounts receivable trade |
$ | 625,422 | $ | 498,073 | ||||
Accounts receivable affiliates |
1,919 | 1,365 | ||||||
Allowance for doubtful accounts |
(3,914 | ) | (3,546 | ) | ||||
623,427 | 495,892 | |||||||
Accounts receivable other |
18,077 | 11,571 | ||||||
Accounts receivable, net |
$ | 641,504 | $ | 507,463 | ||||
6
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
3. Inventories
Inventories consist of the following:
June 30, 2008 |
December 31, 2007 |
|||||||
Finished products |
$ | 313,813 | $ | 332,882 | ||||
Feedstock, additives and chemicals |
169,685 | 164,832 | ||||||
Materials and supplies |
39,574 | 38,058 | ||||||
523,072 | 535,772 | |||||||
Allowance for inventory obsolescence |
(8,610 | ) | (7,901 | ) | ||||
Inventories, net |
$ | 514,462 | $ | 527,871 | ||||
4. Property, Plant and Equipment
Depreciation expense on property, plant and equipment of $22,433 and $21,500 is included in cost of sales in the consolidated statements of operations for the three months ended June 30, 2008 and 2007, respectively, and $44,387 and $40,636 is included for the six months ended June 30, 2008 and 2007, respectively.
5. Other Assets
Amortization expense on other assets of $5,163 and $5,050 is included in the consolidated statements of operations for the three months ended June 30, 2008 and 2007, respectively, and $9,429 and $10,458 is included for the six months ended June 30, 2008 and 2007, respectively.
6. Stock-Based Compensation
Under the Westlake Chemical Corporation 2004 Omnibus Incentive Plan (the 2004 Plan), all employees of the Company, as well as certain individuals who have agreed to become the Companys employees, are eligible for awards. Shares of common stock may be issued as authorized in the 2004 Plan. At the discretion of the administrator of the 2004 Plan, employees and non-employee directors may be granted awards in the form of stock options, stock appreciation rights, stock awards or cash awards (any of which may be a performance award). The Company utilizes the fair value method to account for these awards, and the total compensation expense related to the 2004 Plan was $1,130 and $863 for the three months ended June 30, 2008 and 2007, respectively, and $2,076 and $1,387 for the six months ended June 30, 2008 and 2007, respectively.
Option activity and changes during the six months ended June 30, 2008 were as follows:
Options | Weighted Average Exercise Price |
Weighted Average Remaining Term (Years) |
Aggregate Intrinsic Value | ||||||||
Outstanding at December 31, 2007 |
677,243 | $ | 26.43 | ||||||||
Granted |
239,891 | 19.29 | |||||||||
Exercised |
| | |||||||||
Cancelled |
(6,062 | ) | 18.45 | ||||||||
Outstanding at June 30, 2008 |
911,072 | $ | 24.60 | 8.2 | $ | 70 | |||||
Exercisable at June 30, 2008 |
277,216 | $ | 19.64 | 6.7 | $ | 70 | |||||
For options outstanding at June 30, 2008, the options had the following range of exercise prices:
Range of Prices |
Options Outstanding | Weighted Average Remaining Contractual Life (Years) | ||
$14.50$19.29 |
430,715 | 8.1 | ||
$25.42$36.10 |
480,357 | 8.3 |
7
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
The aggregate intrinsic value in the table above represents the total pretax intrinsic value (the difference between the Companys closing stock price on the last trading day of the second quarter of 2008 and the exercise price, multiplied by the number of in-the-money options) that would have been received by the option holders had all option holders exercised their options on June 30, 2008. This amount changes based on the fair market value of the Companys common stock. The total intrinsic value of options exercised for the three and six months ended June 30, 2007 was $0 and $57, respectively. There were no options exercised during the three and six months ended June 30, 2008.
As of June 30, 2008, $5,176 of total unrecognized compensation cost related to stock options is expected to be recognized over a weighted-average period of 3.5 years.
The Company used the Black-Scholes option pricing model to value its options. The table below presents the weighted average value and assumptions used in determining the fair value for each option granted during the first six months of 2008 and 2007. There were no options granted during either of the three months ended June 30, 2008 and 2007. Volatility was calculated using historical trends of the Companys common stock price.
Stock Option Grants | ||||||||
Six Months Ended June 30, |
||||||||
2008 | 2007 | |||||||
Weighted average fair value |
$ | 7.40 | $ | 14.23 | ||||
Risk-free interest rate |
5.0 | % | 4.5 | % | ||||
Expected life in years |
6 | 6-10 | ||||||
Expected volatility |
34.7 | % | 33.2 | % | ||||
Expected dividend yield |
1.0 | % | 0.5 | % |
Non-vested restricted stock awards as of June 30, 2008 and changes during the six months ended June 30, 2008 were as follows:
Number of Shares |
Weighted Average Grant Date Fair Value | |||||
Non-vested at December 31, 2007 |
228,761 | $ | 31.45 | |||
Granted |
147,767 | 19.29 | ||||
Vested |
(6,423 | ) | 36.10 | |||
Forfeited |
(1,112 | ) | 26.10 | |||
Non-vested at June 30, 2008 |
368,993 | $ | 26.55 | |||
As of June 30, 2008, there was $6,650 of unrecognized stock-based compensation expense related to non-vested restricted stock awards. This cost is expected to be recognized over a weighted-average period of 3.2 years. The total fair value of shares of restricted stock that vested during the three months ended June 30, 2008 and 2007 was $0 and $38, respectively, and the total fair value of shares of restricted stock that vested during the six months ended June 30, 2008 and 2007 was $89 and $219, respectively.
7. Derivative Commodity Instruments
The Company uses derivative instruments, in conjunction with certain physical commodity positions, to reduce price volatility risk on commodities. The Company had a net loss of $6,882 in connection with trading activity for the six months ended June 30, 2008 compared to a net gain of $4,808 for the six months ended June 30, 2007. All of the 2008 net loss was related to derivative losses. Of the 2007 net gain, $1,707 related to derivative gains and $3,101 related to sales of related physical feedstock positions. Net trading losses in the second quarter of 2008 totaled $7,016, all of which were attributable to derivative losses, compared to a net gain of $4,080 ($962 related to commodity derivative gains and $3,118 related to sales of related physical feedstock positions) for the second quarter of 2007. Gains and losses in connection with trading activity are included in cost of sales. The fair value of risk management liability balances of $13,855 and $6,415 were included in current liabilities in the Companys consolidated balance sheets as of June 30, 2008 and December 31, 2007, respectively. Under SFAS 157, inputs used to measure fair value are classified in one of three levels:
Level 1: Quoted market prices in active markets for identical assets or liabilities.
Level 2: Observable market based inputs or unobservable inputs that are corroborated by market data.
Level 3: Unobservable inputs that are not corroborated by market data.
8
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
The following table summarizes the classification of the trading liabilities by fair value measurement level at June 30, 2008:
Level 1 | Level 2 | Total | |||||||
Risk management liabilities |
$ | 6,009 | $ | 7,846 | $ | 13,855 | |||
8. Plant Closure
The Company decided to permanently close the Pawling, New York facility and consolidate manufacturing of window and door components in Calgary, Canada in the first quarter of 2008. Asset impairments, severance and other costs recorded in the first six months of 2008 related to this closure were approximately $2,663.
9. Income Taxes
The Company adopted the provisions of FASB Interpretation No. 48, Accounting for Uncertainty in Income Taxes an interpretation of FASB Statement No. 109 on January 1, 2007. The total gross unrecognized tax benefits for the six months ended June 30, 2008 were reduced by $2,069 due to the settlement of tax audits. Management anticipates additional reductions to the total amount of unrecognized tax benefits of $2,741 within the next twelve months due to expiring statutes of limitations.
The Company recognizes penalties and interest accrued related to unrecognized tax benefits in income tax expense. As of January 1, 2008, the Company had approximately $3,289 of accrued interest and penalties related to uncertain tax positions. The Company has increased the accrued interest and penalties by approximately $537 during the six months ended June 30, 2008. There was also a reduction in interest and penalties of $807 due to the settlement of tax audits, resulting in a net decrease of $270 during the six months ended June 30, 2008.
The Company files income tax returns in the U.S. federal jurisdiction, various states and foreign jurisdictions. The Company is no longer subject to the examinations by tax authorities before the year 1999. During the second quarter, the Internal Revenue Service completed the audit of the Company for the 2005 and 2006 tax years.
The effective income tax rate was 29.1% for the six months ended June 30, 2008. The 2008 tax rate was below the statutory rate of 35% primarily due to state tax credits, the domestic manufacturing deduction and a reduction of unrecognized tax benefits, partially offset by state income taxes. The effective tax rate was 34.3% for the six months ended June 30, 2007. The 2007 tax rate was below the statutory rate of 35% primarily due to state tax credits and the domestic manufacturing deduction, partially offset by state income taxes.
10. Earnings per Share
There are no adjustments to Net income for the diluted earnings per share computations.
The following table reconciles the denominator for the basic and diluted earnings per share computations shown in the consolidated statements of operations:
Three Months Ended June 30, |
Six Months Ended June 30, | |||||||
2008 | 2007 | 2008 | 2007 | |||||
(in thousands) | (in thousands) | |||||||
Weighted average common sharesbasic |
65,265 | 65,225 | 65,262 | 65,221 | ||||
Plus incremental shares from: |
||||||||
Assumed exercise of options |
23 | 87 | 25 | 90 | ||||
Assumed vesting of restricted stock |
9 | 13 | 6 | 14 | ||||
Weighted average common sharesdiluted |
65,297 | 65,325 | 65,293 | 65,325 | ||||
9
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
11. Pension and Post-Retirement Benefit Costs
Components of Net Periodic Costs are as follows:
Three Months Ended June 30, | Six Months Ended June 30, | |||||||||||||||||||||||||||
Pension | Post-Retirement | Pension | Post-Retirement | |||||||||||||||||||||||||
2008 | 2007 | 2008 | 2007 | 2008 | 2007 | 2008 | 2007 | |||||||||||||||||||||
Service cost |
$ | 247 | $ | 260 | $ | 23 | $ | 78 | $ | 493 | $ | 520 | $ | 47 | $ | 156 | ||||||||||||
Interest cost |
594 | 557 | 275 | 146 | 1,187 | 1,114 | 550 | 292 | ||||||||||||||||||||
Expected return on plan assets |
(614 | ) | (599 | ) | | | (1,229 | ) | (1,198 | ) | | | ||||||||||||||||
Amortization of transition obligation |
| | 29 | 29 | | | 57 | 57 | ||||||||||||||||||||
Amortization of prior service cost |
79 | 79 | 53 | 66 | 159 | 159 | 106 | 133 | ||||||||||||||||||||
Amortization of net loss |
134 | 133 | 41 | 103 | 269 | 265 | 83 | 207 | ||||||||||||||||||||
Net periodic benefit cost |
$ | 440 | $ | 430 | $ | 421 | $ | 422 | $ | 879 | $ | 860 | $ | 843 | $ | 845 | ||||||||||||
The Company contributed $600 to the Wage pension plan in the first six months of 2008. No other contributions were made in the first six months of 2008 and 2007 to the Salaried and Wage pension plans, and the Company has no current plan to contribute any additional funds to the plans during the fiscal year ending December 31, 2008.
12. Commitments and Contingencies
The Company is subject to environmental laws and regulations that can impose civil and criminal sanctions and that may require it to mitigate the effects of contamination caused by the release or disposal of hazardous substances into the environment. Under one law, an owner or operator of property may be held strictly liable for remediating contamination without regard to whether that person caused the contamination, and without regard to whether the practices that resulted in the contamination were legal at the time they occurred. Because several of the Companys production sites have a history of industrial use, it is impossible to predict precisely what effect these requirements will have on the Company.
Contract Disputes with Goodrich and PolyOne. In connection with the 1990 and 1997 acquisitions of the Goodrich Corporation chemical manufacturing complex in Calvert City, Kentucky, Goodrich agreed to indemnify the Company for any liabilities related to preexisting contamination at the complex. For its part, the Company agreed to indemnify Goodrich for post-closing contamination caused by the Companys operations. The soil and groundwater at the complex, which does not include the Companys nearby PVC facility, had been extensively contaminated by Goodrichs operations. In 1993, Goodrich spun off the predecessor of PolyOne, and that predecessor assumed Goodrichs indemnification obligations relating to preexisting contamination. PolyOne is now coordinating the investigation and remediation of contamination at the complex.
In 2003, litigation arose among the Company, Goodrich and PolyOne with respect to the allocation of the cost of remediating contamination at the site. The parties settled this litigation in December 2007 and the case was dismissed. In the settlement the parties agreed that, among other things: (1) PolyOne would pay 100% of the costs (with specified exceptions), net of recoveries or credits from third parties, incurred with respect to environmental issues at the Calvert City site from August 1, 2007 forward; (2) either the Company or PolyOne might, from time to time in the future (but not more than once every five years), institute a proceeding to adjust that percentage; and (3) the Company and PolyOne would negotiate a new environmental remediation utilities and services agreement to cover the Companys provision to or on behalf of PolyOne of certain environmental remediation services at the site. The current environmental remediation activities at the Calvert City complex do not have a specified termination date but are expected to last for the foreseeable future. The costs incurred to provide the environmental remediation services were $2,912 in 2007.
Administrative Proceedings. There are several administrative proceedings in Kentucky involving the Company, Goodrich and PolyOne related to the same manufacturing complex in Calvert City. In 2003, the Kentucky Environmental and Public Protection Cabinet (Cabinet) re-issued Goodrichs Resource Conservation and Recovery Act, or RCRA, permit which requires Goodrich to remediate contamination at the Calvert City manufacturing complex. Both Goodrich and PolyOne challenged various terms of the permit in an attempt to shift Goodrichs clean-up obligations under the permit to the Company.
In January 2004, the Cabinet notified the Company that the Companys ownership of a closed landfill (known as former Pond 4) requires it to submit an application for its own permit under RCRA. This could require the Company to bear the cost of performing
10
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
remediation work at former Pond 4 and adjacent areas at the complex. The Company challenged the Cabinets January 2004 order and has obtained several extensions to submit the required permit application. In October 2006, the Cabinet notified Goodrich and the Company that both were operators of former Pond 4 under RCRA, and ordered them to jointly submit an application for a RCRA permit. Goodrich and the Company have both challenged the Cabinets October 2006 order.
All of these administrative proceedings have been consolidated. The case has been continued, and a status conference is scheduled for December 10, 2008.
Litigation Related to the Administrative Proceedings. The Company has the contractual right to reconvey title to former Pond 4 back to Goodrich, and the Company has tendered former Pond 4 back to Goodrich under this provision. In March 2005, the Company sued Goodrich in the United States District Court for the Western District of Kentucky to require Goodrich to accept the tendered reconveyance and to indemnify the Company for costs the Company incurred in connection with former Pond 4. Goodrich subsequently filed a third-party complaint against PolyOne, seeking to hold PolyOne responsible for any of Goodrichs former Pond 4 liabilities to the Company. Goodrich moved to dismiss the Companys suit against it, the Company filed a motion for partial summary judgment against Goodrich, and PolyOne moved to dismiss Goodrichs third-party complaint against it. On March 30, 2007, the court granted Goodrichs motion to dismiss the Companys claim that Goodrich is required to accept the tendered reconveyance. Although the Companys motion for partial summary judgment was denied on March 30, 2007, the Companys claim for indemnification of its costs incurred in connection with Pond 4 is still before the court. A status conference was held on July 9, 2008, and the case was continued for ninety days.
Monetary Relief. Except as noted above, with respect to the settlement of the contract litigation among the Company, Goodrich and PolyOne, neither the court nor the Cabinet has established any allocation of the costs of remediation among the various parties that are involved in the judicial and administrative proceedings discussed above. The Company is not in a position at this time to state what effect, if any, the resolution of these proceedings could have on the Companys financial condition, results of operations or cash flows in 2008 and later years. Any cash expenditures that the Company might incur in the future with respect to the remediation of contamination at the complex would likely be spread out over an extended period. As a result, the Company believes it is unlikely that any remediation costs allocable to it will be material in terms of expenditures made in any individual reporting period.
Environmental Investigations. In 2002, the EPAs National Enforcement Investigations Center, or NEIC, investigated the Companys manufacturing complex in Calvert City. In early 2004, the NEIC investigated the Companys nearby PVC plant. The EPA subsequently submitted information requests to the Company under the Clean Air Act and RCRA. The Company and the EPA met in June 2004 to attempt to voluntarily resolve the notices of violation that were issued to the Company for the 2002 investigation and to voluntarily resolve any issues raised at the PVC plant in the 2004 investigation. Since then, the parties have continued to engage in settlement discussions. The EPA has indicated that it will impose monetary penalties and require plant modifications that will involve capital expenditures. The Company expects that, based on the EPAs past practices, the amount of any monetary penalties would be reduced by a portion of the expenditures that the Company would agree to make for certain supplemental environmental projects. The Company has recorded an accrual for a probable loss related to monetary penalties and other items to be expensed. Although the ultimate amount of liability is not ascertainable, the Company believes that any amounts exceeding the recorded accruals should not materially affect the Companys financial condition. It is possible, however, that the ultimate resolution of this matter could result in a material adverse effect on the Companys results of operations or cash flows for a particular reporting period.
EPA Audit of Ethylene Units in Lake Charles. During 2007, the U.S. Environmental Protection Agency, or EPA, conducted an audit of the Companys ethylene units in Lake Charles, Louisiana, with a focus on leak detection and repair, or LDAR. By letter dated January 31, 2008, the U.S. Department of Justice, or DOJ, notified the Company that the EPA had referred the matter to the DOJ to bring a civil case against the Company alleging violations of various environmental laws and regulations. The DOJ informed the Company that it would seek monetary penalties and require the Company to implement an enhanced LDAR program for the ethylene units. The Companys representatives met with the EPA on February 14, 2008 to conduct initial settlement discussions. While the Company can offer no assurance as to an outcome, the Company believes that the resolution of this matter will not have a material adverse effect on the Companys financial condition, cash flows or results of operations.
In addition to the matters described above, the Company is involved in various routine legal proceedings incidental to the conduct of its business. The Company does not believe that any of these routine legal proceedings will have a material adverse effect on its financial condition, results of operations or cash flows.
11
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
13. Segment Information
The Company operates in two principal business segments: Olefins and Vinyls. These segments are strategic business units that offer a variety of different products. The Company manages each segment separately as each business requires different technology and marketing strategies.
Three Months Ended June 30, |
Six Months Ended June 30, |
|||||||||||||||
2008 | 2007 | 2008 | 2007 | |||||||||||||
Net sales to external customers |
||||||||||||||||
Olefins |
||||||||||||||||
Polyethylene |
$ | 499,024 | $ | 382,473 | $ | 943,187 | $ | 726,004 | ||||||||
Ethylene, styrene and other |
266,938 | 132,367 | 483,596 | 273,062 | ||||||||||||
Total olefins |
765,962 | 514,840 | 1,426,783 | 999,066 | ||||||||||||
Vinyls |
||||||||||||||||
Fabricated finished products |
145,047 | 131,024 | 236,653 | 258,751 | ||||||||||||
VCM, PVC and other |
195,440 | 136,800 | 358,074 | 243,649 | ||||||||||||
Total vinyls |
340,487 | 267,824 | 594,727 | 502,400 | ||||||||||||
$ | 1,106,449 | $ | 782,664 | $ | 2,021,510 | $ | 1,501,466 | |||||||||
Intersegment sales |
||||||||||||||||
Olefins |
$ | 35,620 | $ | 19,260 | $ | 52,386 | $ | 30,361 | ||||||||
Vinyls |
455 | 279 | 836 | 519 | ||||||||||||
$ | 36,075 | $ | 19,539 | $ | 53,222 | $ | 30,880 | |||||||||
Income (loss) from operations |
||||||||||||||||
Olefins |
$ | 57,804 | $ | 42,716 | $ | 77,956 | $ | 69,935 | ||||||||
Vinyls |
18,354 | 20,817 | 15,269 | 28,609 | ||||||||||||
Corporate and other |
(2,582 | ) | (1,254 | ) | (5,790 | ) | (3,599 | ) | ||||||||
$ | 73,576 | $ | 62,279 | $ | 87,435 | $ | 94,945 | |||||||||
Depreciation and amortization |
||||||||||||||||
Olefins |
$ | 19,182 | $ | 17,487 | $ | 36,843 | $ | 33,143 | ||||||||
Vinyls |
8,143 | 8,838 | 16,441 | 17,499 | ||||||||||||
Corporate and other |
52 | 36 | 94 | 74 | ||||||||||||
$ | 27,377 | $ | 26,361 | $ | 53,378 | $ | 50,716 | |||||||||
Other income (expense), net |
||||||||||||||||
Olefins |
$ | 42 | $ | 119 | $ | 58 | $ | 170 | ||||||||
Vinyls |
67 | 28 | 166 | 90 | ||||||||||||
Corporate and other |
2,090 | (439 | ) | 4,383 | 439 | |||||||||||
$ | 2,199 | $ | (292 | ) | $ | 4,607 | $ | 699 | ||||||||
Capital expenditures |
||||||||||||||||
Olefins |
$ | 14,036 | $ | 19,861 | $ | 29,504 | $ | 30,353 | ||||||||
Vinyls |
23,985 | 10,300 | 50,747 | 17,924 | ||||||||||||
Corporate and other |
746 | 1,449 | 1,500 | 2,206 | ||||||||||||
$ | 38,767 | $ | 31,610 | $ | 81,751 | $ | 50,483 | |||||||||
12
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
A reconciliation of total segment income from operations to consolidated income before taxes is as follows:
Three Months Ended June 30, |
Six Months Ended June 30, |
|||||||||||||||
2008 | 2007 | 2008 | 2007 | |||||||||||||
Income from operations |
$ | 73,576 | $ | 62,279 | $ | 87,435 | $ | 94,945 | ||||||||
Interest expense |
(9,287 | ) | (4,495 | ) | (17,815 | ) | (8,088 | ) | ||||||||
Other income (expense), net |
2,199 | (292 | ) | 4,607 | 699 | |||||||||||
Income before taxes |
$ | 66,488 | $ | 57,492 | $ | 74,227 | $ | 87,556 | ||||||||
June 30, 2008 |
December 31, 2007 | |||||
Total Assets |
||||||
Olefins |
$ | 1,714,140 | $ | 1,612,146 | ||
Vinyls |
751,714 | 664,745 | ||||
Corporate and other |
220,118 | 292,444 | ||||
$ | 2,685,972 | $ | 2,569,335 | |||
14. Comprehensive Income Information
Three Months Ended June 30, |
Six Months Ended June 30, | ||||||||||||
2008 | 2007 | 2008 | 2007 | ||||||||||
Net income |
$ | 47,273 | $ | 37,890 | $ | 52,660 | $ | 57,562 | |||||
Other comprehensive income: |
|||||||||||||
Amortization of benefits liability, net of tax |
219 | | 439 | | |||||||||
Change in foreign currency translation |
209 | 1,945 | (854 | ) | 2,249 | ||||||||
Comprehensive income |
$ | 47,701 | $ | 39,835 | $ | 52,245 | $ | 59,811 | |||||
15. Long-Term Debt
Long-term indebtedness consists of the following:
June 30, 2008 |
December 31, 2007 | |||||
6 5/8% senior notes due 2016 |
$ | 249,389 | $ | 249,348 | ||
Revolving line of credit |
39,160 | 1,177 | ||||
6 3/4% senior notes due 2032 |
250,000 | 250,000 | ||||
Loan related to tax-exempt waste disposal revenue bonds |
10,889 | 10,889 | ||||
Long-term debt |
$ | 549,438 | $ | 511,414 | ||
As of June 30, 2008, the Company had borrowings under the revolving credit facility that bore interest at either LIBOR plus 1.00% or the prime rate less 0.50%. The revolving credit facility also requires an unused commitment fee of 0.25%. All interest rates under the facility are subject to quarterly grid pricing adjustments based on a fixed charge coverage ratio. The facility matures on January 6, 2011.
16. Guarantor Disclosures
The Companys payment obligations under its 6 5/8% senior notes and 6 3/4% senior notes are fully and unconditionally guaranteed by each of its current and future domestic restricted subsidiaries that guarantee other debt of the Company or of another guarantor of the 6 5/8% senior notes or the 6 3/4% senior notes in excess of $5,000 (the Guarantor Subsidiaries). Each Guarantor Subsidiary is 100% owned by the parent company. These guarantees are the joint and several obligations of the Guarantor Subsidiaries. The following unaudited condensed consolidating financial information presents the financial condition, results of
13
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
operations and cash flows of Westlake Chemical Corporation, the Guarantor Subsidiaries and the remaining subsidiaries that do not guarantee the notes (the Non-Guarantor Subsidiaries), together with consolidating adjustments necessary to present the Companys results on a consolidated basis.
Condensed Consolidating Financial Information as of June 30, 2008
Westlake Chemical Corporation |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||
Balance Sheet |
||||||||||||||||
Current assets |
||||||||||||||||
Cash and cash equivalents |
$ | 12,378 | $ | 98 | $ | 9,986 | $ | | $ | 22,462 | ||||||
Accounts receivable, net |
248,258 | 620,779 | 3,072 | (230,605 | ) | 641,504 | ||||||||||
Inventories, net |
| 503,888 | 10,574 | | 514,462 | |||||||||||
Prepaid expenses and other current assets |
221 | 20,971 | 244 | | 21,436 | |||||||||||
Deferred income taxes |
17,344 | | 292 | | 17,636 | |||||||||||
Total current assets |
278,201 | 1,145,736 | 24,168 | (230,605 | ) | 1,217,500 | ||||||||||
Property, plant and equipment, net |
| 1,147,287 | 12,512 | | 1,159,799 | |||||||||||
Equity investment |
1,753,848 | 23,250 | 31,690 | (1,777,098 | ) | 31,690 | ||||||||||
Restricted cash |
146,150 | | | | 146,150 | |||||||||||
Other assets, net |
42,678 | 118,304 | 5,881 | (36,030 | ) | 130,833 | ||||||||||
Total assets |
$ | 2,220,877 | $ | 2,434,577 | $ | 74,251 | $ | (2,043,733 | ) | $ | 2,685,972 | |||||
Current liabilities |
||||||||||||||||
Accounts payable |
$ | 22,359 | $ | 318,462 | $ | 2,090 | $ | | $ | 342,911 | ||||||
Accrued liabilities |
20,393 | 101,176 | 605 | (84 | ) | 122,090 | ||||||||||
Total current liabilities |
42,752 | 419,638 | 2,695 | (84 | ) | 465,001 | ||||||||||
Long-term debt |
538,549 | 273,161 | 4,281 | (266,553 | ) | 549,438 | ||||||||||
Deferred income taxes |
295,485 | | 1,706 | | 297,191 | |||||||||||
Other liabilities |
9,663 | 30,251 | | | 39,914 | |||||||||||
Stockholders equity |
1,334,428 | 1,711,527 | 65,569 | (1,777,096 | ) | 1,334,428 | ||||||||||
Total liabilities and stockholders equity |
$ | 2,220,877 | $ | 2,434,577 | $ | 74,251 | $ | (2,043,733 | ) | $ | 2,685,972 | |||||
14
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
Condensed Consolidating Financial Information as of December 31, 2007
Westlake Chemical Corporation |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | |||||||||||||
Balance Sheet |
|||||||||||||||||
Current assets |
|||||||||||||||||
Cash and cash equivalents |
$ | 16,173 | $ | 96 | $ | 8,645 | $ | | $ | 24,914 | |||||||
Accounts receivable, net |
183,723 | 492,974 | (2,307 | ) | (166,927 | ) | 507,463 | ||||||||||
Inventories, net |
| 515,465 | 12,406 | | 527,871 | ||||||||||||
Prepaid expenses and other current assets |
10 | 13,867 | 355 | | 14,232 | ||||||||||||
Deferred income taxes |
17,344 | | 361 | | 17,705 | ||||||||||||
Total current assets |
217,250 | 1,022,402 | 19,460 | (166,927 | ) | 1,092,185 | |||||||||||
Property, plant and equipment, net |
| 1,113,365 | 12,847 | | 1,126,212 | ||||||||||||
Equity investment |
1,671,979 | 23,250 | 29,486 | (1,695,229 | ) | 29,486 | |||||||||||
Restricted cash |
199,450 | | | | 199,450 | ||||||||||||
Other assets, net |
43,053 | 109,302 | 5,677 | (36,030 | ) | 122,002 | |||||||||||
Total assets |
$ | 2,131,732 | $ | 2,268,319 | $ | 67,470 | $ | (1,898,186 | ) | $ | 2,569,335 | ||||||
Current liabilities |
|||||||||||||||||
Accounts payable |
$ | 29,319 | $ | 284,658 | $ | 974 | $ | | $ | 314,951 | |||||||
Accrued liabilities |
16,654 | 108,702 | 1,055 | (100 | ) | 126,311 | |||||||||||
Total current liabilities |
45,973 | 393,360 | 2,029 | (100 | ) | 441,262 | |||||||||||
Long-term debt |
500,525 | 213,647 | 102 | (202,860 | ) | 511,414 | |||||||||||
Deferred income taxes |
286,603 | | 1,362 | | 287,965 | ||||||||||||
Other liabilities |
11,961 | 30,063 | | | 42,024 | ||||||||||||
Stockholders equity |
1,286,670 | 1,631,249 | 63,977 | (1,695,226 | ) | 1,286,670 | |||||||||||
Total liabilities and stockholders equity |
$ | 2,131,732 | $ | 2,268,319 | $ | 67,470 | $ | (1,898,186 | ) | $ | 2,569,335 | ||||||
15
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
Condensed Consolidating Financial Information for the Three Months Ended June 30, 2008
Westlake Chemical Corporation |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||||||
Statement of Operations |
||||||||||||||||||||
Net sales |
$ | | $ | 1,095,472 | $ | 14,102 | $ | (3,125 | ) | $ | 1,106,449 | |||||||||
Cost of sales |
| 1,000,198 | 12,916 | (3,125 | ) | 1,009,989 | ||||||||||||||
Gross profit |
| 95,274 | 1,186 | | 96,460 | |||||||||||||||
Selling, general and administrative expenses |
272 | 21,573 | 1,039 | | 22,884 | |||||||||||||||
Income (loss) from operations |
(272 | ) | 73,701 | 147 | | 73,576 | ||||||||||||||
Interest expense |
(3,933 | ) | (5,292 | ) | (62 | ) | | (9,287 | ) | |||||||||||
Other income (expense), net |
38,204 | 286 | 1,244 | (37,535 | ) | 2,199 | ||||||||||||||
Income (loss) before income taxes |
33,999 | 68,695 | 1,329 | (37,535 | ) | 66,488 | ||||||||||||||
Provision for (benefit from) income taxes |
(13,274 | ) | 32,632 | (143 | ) | | 19,215 | |||||||||||||
Net income (loss) |
$ | 47,273 | $ | 36,063 | $ | 1,472 | $ | (37,535 | ) | $ | 47,273 | |||||||||
Condensed Consolidating Financial Information for the Three Months Ended June 30, 2007
Westlake Chemical Corporation |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||||||
Statement of Operations |
||||||||||||||||||||
Net sales |
$ | | $ | 773,052 | $ | 12,218 | $ | (2,606 | ) | $ | 782,664 | |||||||||
Cost of sales |
| 688,937 | 11,902 | (2,606 | ) | 698,233 | ||||||||||||||
Gross profit |
| 84,115 | 316 | | 84,431 | |||||||||||||||
Selling, general and administrative expenses |
348 | 21,201 | 603 | | 22,152 | |||||||||||||||
Income (loss) from operations |
(348 | ) | 62,914 | (287 | ) | | 62,279 | |||||||||||||
Interest expense |
1,451 | (5,946 | ) | | | (4,495 | ) | |||||||||||||
Other income (expense), net |
37,520 | (297 | ) | 1,002 | (38,517 | ) | (292 | ) | ||||||||||||
Income (loss) before income taxes |
38,623 | 56,671 | 715 | (38,517 | ) | 57,492 | ||||||||||||||
Provision for (benefit from) income taxes |
733 | 19,117 | (248 | ) | | 19,602 | ||||||||||||||
Net income (loss) |
$ | 37,890 | $ | 37,554 | $ | 963 | $ | (38,517 | ) | $ | 37,890 | |||||||||
16
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
Condensed Consolidating Financial Information for the Six Months Ended June 30, 2008
Westlake Chemical Corporation |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||||||
Statement of Operations |
||||||||||||||||||||
Net sales |
$ | | $ | 1,999,750 | $ | 23,691 | $ | (1,931 | ) | $ | 2,021,510 | |||||||||
Cost of sales |
| 1,868,545 | 21,732 | (1,931 | ) | 1,888,346 | ||||||||||||||
Gross profit |
| 131,205 | 1,959 | | 133,164 | |||||||||||||||
Selling, general and administrative expenses |
1,052 | 42,657 | 2,020 | | 45,729 | |||||||||||||||
Income (loss) from operations |
(1,052 | ) | 88,548 | (61 | ) | | 87,435 | |||||||||||||
Interest expense |
(8,970 | ) | (8,715 | ) | (130 | ) | | (17,815 | ) | |||||||||||
Other income, net |
48,912 | 426 | 2,484 | (47,215 | ) | 4,607 | ||||||||||||||
Income before income taxes |
38,890 | 80,259 | 2,293 | (47,215 | ) | 74,227 | ||||||||||||||
Provision for (benefit from) income taxes |
(13,770 | ) | 35,415 | (78 | ) | | 21,567 | |||||||||||||
Net income |
$ | 52,660 | $ | 44,844 | $ | 2,371 | $ | (47,215 | ) | $ | 52,660 | |||||||||
Condensed Consolidating Financial Information for the Six Months Ended June 30, 2007
Westlake Chemical Corporation |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||||||
Statement of Operations |
||||||||||||||||||||
Net sales |
$ | | $ | 1,483,889 | $ | 22,345 | $ | (4,768 | ) | $ | 1,501,466 | |||||||||
Cost of sales |
| 1,342,765 | 21,149 | (4,768 | ) | 1,359,146 | ||||||||||||||
Gross profit |
| 141,124 | 1,196 | | 142,320 | |||||||||||||||
Selling, general and administrative expenses |
641 | 44,909 | 1,825 | | 47,375 | |||||||||||||||
Income (loss) from operations |
(641 | ) | 96,215 | (629 | ) | | 94,945 | |||||||||||||
Interest expense |
2,024 | (10,112 | ) | | | (8,088 | ) | |||||||||||||
Other income (expense), net |
56,253 | (11 | ) | 1,829 | (57,372 | ) | 699 | |||||||||||||
Income before income taxes |
57,636 | 86,092 | 1,200 | (57,372 | ) | 87,556 | ||||||||||||||
Provision for (benefit from) income taxes |
74 | 30,054 | (134 | ) | | 29,994 | ||||||||||||||
Net income |
$ | 57,562 | $ | 56,038 | $ | 1,334 | $ | (57,372 | ) | $ | 57,562 | |||||||||
17
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
Condensed Consolidating Financial Information for the Six Months Ended June 30, 2008
Westlake Chemical Corporation |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||||||
Statement of Cash Flows |
||||||||||||||||||||
Cash flows from operating activities |
||||||||||||||||||||
Net income |
$ | 52,660 | $ | 44,844 | $ | 2,371 | $ | (47,215 | ) | $ | 52,660 | |||||||||
Adjustments to reconcile net income to net cash used for operating activities |
||||||||||||||||||||
Depreciation and amortization |
438 | 51,848 | 1,530 | | 53,816 | |||||||||||||||
(Recovery of) provision for bad debts |
| 479 | (98 | ) | | 381 | ||||||||||||||
Stock-based compensation expense |
| 2,005 | 71 | | 2,076 | |||||||||||||||
Gain from disposition of fixed assets |
| 3,150 | | | 3,150 | |||||||||||||||
Deferred tax expense |
8,647 | | 441 | | 9,088 | |||||||||||||||
Equity in income of joint venture |
| | (2,204 | ) | | (2,204 | ) | |||||||||||||
Net changes in working capital and other |
(88,316 | ) | (86,020 | ) | 107 | 47,215 | (127,014 | ) | ||||||||||||
Net cash (used for) provided by operating activities |
(26,571 | ) | 16,306 | 2,218 | | (8,047 | ) | |||||||||||||
Cash flows from investing activities |
||||||||||||||||||||
Additions to property, plant and equipment |
| (80,663 | ) | (1,088 | ) | | (81,751 | ) | ||||||||||||
Settlements of futures contracts |
| 346 | | | 346 | |||||||||||||||
Proceeds from disposition of assets |
| 535 | | | 535 | |||||||||||||||
Net cash used for investing activities |
| (79,782 | ) | (1,088 | ) | | (80,870 | ) | ||||||||||||
Cash flows from financing activities |
||||||||||||||||||||
Intercompany financing |
(63,689 | ) | 63,478 | 211 | | | ||||||||||||||
Dividends paid |
(6,563 | ) | | | | (6,563 | ) | |||||||||||||
Proceeds from borrowings |
620,235 | | | | 620,235 | |||||||||||||||
Repayments of borrowings |
(582,252 | ) | | | | (582,252 | ) | |||||||||||||
Utilization of restricted cash |
55,045 | | | | 55,045 | |||||||||||||||
Net cash provided by financing activities |
22,776 | 63,478 | 211 | | 86,465 | |||||||||||||||
Net (decrease) increase in cash and cash equivalents |
(3,795 | ) | 2 | 1,341 | | (2,452 | ) | |||||||||||||
Cash and cash equivalents at beginning of period |
16,173 | 96 | 8,645 | | 24,914 | |||||||||||||||
Cash and cash equivalents at end of period |
$ | 12,378 | $ | 98 | $ | 9,986 | $ | | $ | 22,462 | ||||||||||
18
WESTLAKE CHEMICAL CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued
(UNAUDITED)
(dollars in thousands, except per share data)
Condensed Consolidating Financial Information for the Six Months Ended June 30, 2007
Westlake Chemical Corporation |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations | Consolidated | ||||||||||||||||
Statement of Cash Flows |
||||||||||||||||||||
Cash flows from operating activities |
||||||||||||||||||||
Net income |
$ | 57,562 | $ | 56,038 | $ | 1,334 | $ | (57,372 | ) | $ | 57,562 | |||||||||
Adjustments to reconcile net income to net cash used for operating activities |
||||||||||||||||||||
Depreciation and amortization |
378 | 49,175 | 1,541 | | 51,094 | |||||||||||||||
Provision for doubtful accounts |
| 21 | 180 | | 201 | |||||||||||||||
Loss from disposition of fixed assets |
| 25 | | | 25 | |||||||||||||||
Deferred tax expense |
13,839 | | 578 | | 14,417 | |||||||||||||||
Equity in income of joint venture |
| | (1,520 | ) | | (1,520 | ) | |||||||||||||
Net changes in working capital and other |
(89,978 | ) | (49,709 | ) | (5,286 | ) | 57,372 | (87,601 | ) | |||||||||||
Net cash (used for) provided by operating activities |
(18,199 | ) | 55,550 | (3,173 | ) | | 34,178 | |||||||||||||
Cash flows from investing activities |
||||||||||||||||||||
Additions to property, plant and equipment |
| (49,591 | ) | (892 | ) | | (50,483 | ) | ||||||||||||
Additions to equity investments |
| | (308 | ) | | (308 | ) | |||||||||||||
Acquisition of business |
8,043 | | | | 8,043 | |||||||||||||||
Proceeds from disposition of assets |
| 33 | | | 33 | |||||||||||||||
Settlements of derivative instruments |
| 3,673 | | | 3,673 | |||||||||||||||
Net cash provided by (used for) investing activities |
8,043 | (45,885 | ) | (1,200 | ) | | (39,042 | ) | ||||||||||||
Cash flows from financing activities |
||||||||||||||||||||
Intercompany financing |
9,619 | (9,659 | ) | 40 | | | ||||||||||||||
Proceeds from exercise of stock options |
62 | | | | 62 | |||||||||||||||
Dividends paid |
(5,229 | ) | | | | (5,229 | ) | |||||||||||||
Proceeds from borrowings |
191,684 | | | | 191,684 | |||||||||||||||
Repayments of borrowings |
(191,684 | ) | | | | (191,684 | ) | |||||||||||||
Net cash provided by (used for) financing activities |
4,452 | (9,659 | ) | 40 | | (5,167 | ) | |||||||||||||
Net (decrease) increase in cash and cash equivalents |
(5,704 | ) | 6 | (4,333 | ) | | (10,031 | ) | ||||||||||||
Cash and cash equivalents at beginning of period |
46,670 | 91 | 5,885 | | 52,646 | |||||||||||||||
Cash and cash equivalents at end of period |
$ | 40,966 | $ | 97 | $ | 1,552 | $ | | $ | 42,615 | ||||||||||
19
Item 2. | Managements Discussion and Analysis of Financial Condition and Results of Operations |
This discussion and analysis should be read in conjunction with information contained in the accompanying unaudited consolidated interim financial statements of Westlake Chemical Corporation and the notes thereto and the consolidated financial statements and notes thereto of Westlake Chemical Corporation included in Westlake Chemical Corporations Annual Report on Form 10-K for the fiscal year ended December 31, 2007. The following discussion contains forward-looking statements. Please read Forward-Looking Statements for a discussion of limitations inherent in such statements.
We are a vertically integrated manufacturer and marketer of petrochemicals, polymers and fabricated products. Our two principal business segments are Olefins and Vinyls. We use the majority of our internally-produced basic chemicals to produce higher value-added chemicals and fabricated products.
Recent Developments
We announced in March 2008 that we will open a new PVC pipe plant in Yucca, Arizona to produce pipe for water, sewer, irrigation and related industrial and residential markets in the Western United States. The new plant is expected to begin full operations by the first quarter of 2009 and have the capacity to produce approximately 120 million pounds of PVC pipe annually in its initial phase.
In October 2007, we announced that we intend to expand our chlor-alkali and PVC resin units and build a large diameter PVC pipe plant at our Calvert City complex. The expanded chlor-alkali unit is expected to add 50,000 ECUs, bringing our total capacity to 275,000 ECUs per year. The expansion is expected to improve the vertical integration of our vinyls business from chlorine downstream into VCM and PVC and increase caustic soda sales once the expansion is completed, which is expected to occur in the first quarter of 2009. The PVC resin plant expansion is expected to increase capacity by 300 million pounds per year, bringing our total PVC capacity to 1.7 billion pounds annually. The expansion is expected to be completed in the first half of 2009 and the expansion is expected to consume VCM that is currently being sold on the merchant market and will enhance the integration of the vinyls product chain. We have also started construction of a new large diameter PVC pipe facility at the complex with a capacity of approximately 50 million pounds per year of large diameter pipe. We expect this project will be completed in the third quarter of 2008. Our annual PVC pipe capacity will increase to approximately 985 million pounds when this expansion and the Yucca project are completed.
Since 2006 we have been in discussions with the Government of The Republic of Trinidad and Tobago (the Government) to develop an ethane-based ethylene, polyethylene and other derivatives project in that country. As originally envisioned, the project would use 37,500 barrels per day of ethane to produce 570,000 metric tons (1.25 billion pounds) per year of ethylene, which would in turn be used to produce polyethylene and other derivative products. The details of the project are subject to further definition as our study of the project continues. One of the major constraints to the project has been the rising international capital costs of the construction of such plants around the world. We and the Government are discussing how to overcome that challenge.
Results of Operations
Three Months Ended June 30, |
Six Months Ended June 30, | |||||||||||
2008 | 2007 | 2008 | 2007 | |||||||||
(dollars in thousands) | ||||||||||||
Net External Sales |
||||||||||||
Olefins |
||||||||||||
Polyethylene |
$ | 499,024 | $ | 382,473 | $ | 943,187 | $ | 726,004 | ||||
Ethylene, styrene and other |
266,938 | 132,367 | 483,596 | 273,062 | ||||||||
Total olefins |
765,962 | 514,840 | 1,426,783 | 999,066 | ||||||||
Vinyls |
||||||||||||
Fabricated finished products |
145,047 | 131,024 | 236,653 | 258,751 | ||||||||
VCM, PVC and other |
195,440 | 136,800 | 358,074 | 243,649 | ||||||||
Total vinyls |
340,487 | 267,824 | 594,727 | 502,400 | ||||||||
Total |
$ | 1,106,449 | $ | 782,664 | $ | 2,021,510 | $ | 1,501,466 | ||||
20
Three Months Ended June 30, |
Six Months Ended June 30, |
|||||||||||||||
2008 | 2007 | 2008 | 2007 | |||||||||||||
(dollars in thousands) | ||||||||||||||||
Income (loss) from operations |
||||||||||||||||
Olefins |
57,804 | 42,716 | 77,956 | 69,935 | ||||||||||||
Vinyls |
18,354 | 20,817 | 15,269 | 28,609 | ||||||||||||
Corporate and other |
(2,582 | ) | (1,254 | ) | (5,790 | ) | (3,599 | ) | ||||||||
Total income from operations |
73,576 | 62,279 | 87,435 | 94,945 | ||||||||||||
Interest expense |
(9,287 | ) | (4,495 | ) | (17,815 | ) | (8,088 | ) | ||||||||
Other income (expense), net |
2,199 | (292 | ) | 4,607 | 699 | |||||||||||
Provision for income taxes |
(19,215 | ) | (19,602 | ) | (21,567 | ) | (29,994 | ) | ||||||||
Net income |
$ | 47,273 | $ | 37,890 | $ | 52,660 | $ | 57,562 | ||||||||
Diluted earnings per share |
$ | 0.72 | $ | 0.58 | $ | 0.81 | $ | 0.88 | ||||||||
Three Months Ended June 30, 2008 |
Six Months Ended June 30, 2008 |
|||||||||||
Average Sales Price |
Volume | Average Sales Price |
Volume | |||||||||
Key product sales price and volume percentage change from prior year period |
||||||||||||
Olefins(1) |
38.9 | % | 9.9 | % | 37.9 | % | 5.0 | % | ||||
Vinyls(2) |
14.6 | % | 12.5 | % | 15.5 | % | 2.9 | % | ||||
Company average |
30.6 | % | 10.8 | % | 30.4 | % | 4.3 | % |
(1) | Includes: Ethylene and co-products, polyethylene, and styrene. |
(2) | Includes: Ethylene co-products, caustic, VCM, PVC resin, PVC pipe, and other fabricated products. |
Three Months Ended June 30, |
Six Months Ended June 30, | |||||||
2008 | 2007 | 2008 | 2007 | |||||
Average industry prices(1) |
||||||||
Ethane (cents/lb) |
35.4 | 24.3 | 34.8 | 22.1 | ||||
Propane (cents/lb) |
40.2 | 26.7 | 37.5 | 24.8 | ||||
Ethylene (cents/lb) (2) |
65.7 | 44.7 | 63.1 | 42.3 | ||||
Polyethylene (cents/lb) (3) |
94.7 | 72.7 | 91.3 | 69.8 | ||||
Styrene (cents/lb) (4) |
78.8 | 71.3 | 75.7 | 68.0 | ||||
Caustic ($/short ton) (5) |
641.7 | 405.0 | 597.9 | 382.5 | ||||
Chlorine ($/short ton) (6) |
275.0 | 322.5 | 287.5 | 310.0 | ||||
PVC (cents/lb) (7) |
58.7 | 59.0 | 56.5 | 56.2 |
Source: CMAI
(1) | Industry pricing data was obtained through the Chemical Market Associates, Inc., or CMAI. We have not independently verified the data. |
(2) | Represents average North American spot prices of ethylene over the period as reported by CMAI. |
(3) | Represents average North American contract prices of polyethylene low density film over the period as reported by CMAI. |
(4) | Represents average North American contract prices of styrene over the period as reported by CMAI. |
(5) | Represents average North American spot prices of caustic soda (diaphragm grade) over the period as reported by CMAI. |
(6) | Represents average North American contract prices of chlorine (into chemicals) over the period as reported by CMAI. |
(7) | Represents North American contract prices of PVC over the period as reported by CMAI. In the first quarter of 2008, CMAI made a 16 cent per pound downward, non-market related adjustment to PVC resin prices. |
21
Summary
For the three months ended June 30, 2008, net income was $47.3 million, or $0.72 per diluted share, on net sales of $1,106.4 million. This represents an increase in net income of $9.4 million, or $0.14 per diluted share, from the three months ended June 30, 2007 net income of $37.9 million, or $0.58 per diluted share, on net sales of $782.7 million. Sales for the three months ended June 30, 2008 increased $323.7 million over the second quarter of 2007 largely due to higher sales prices and volumes for most major products. Income from operations was $73.6 million for the second quarter of 2008 as compared to $62.3 million for the second quarter of 2007. The second quarter of 2008 income from operations increased as compared to the second quarter of 2007 as higher polyethylene and styrene sales prices outpaced higher raw material, natural gas and electricity costs. In addition, the second quarter of 2007 was adversely impacted by a major turnaround lasting 30 days at one of our ethylene units in Lake Charles, Louisiana. The increases in the second quarter of 2008 operating income were partially offset by continued weakness in the residential construction market, which negatively impacted Vinyls segment margins, and lower results from trading activity. Trading activity resulted in a loss in the second quarter of 2008 of $7.0 million as compared to a gain of $4.1 million in the second quarter of 2007. Net income in the three months ended June 30, 2008 benefited from the reversal of $2.7 million of tax reserves due to tax settlements which reduced income tax expense for the period.
For the six months ended June 30, 2008, net income was $52.7 million, or $0.81 per diluted share, on net sales of $2,021.5 million. This represents a decrease in net income of $4.9 million, or $0.07 per diluted share, from the six months ended June 30, 2007 net income of $57.6 million, or $0.88 per diluted share, on net sales of $1,501.5 million. Sales for the six months ended June 30, 2008 increased $520.0 million over the first six months of 2007 largely due to higher sales prices for all major products and higher sales volumes for ethylene and PVC resin. Income from operations was $87.4 million for the first half of 2008 as compared to $94.9 million for the first half of 2007. The income from operations for the first six months of 2008 was negatively impacted by a number of factors, including lower margins due to higher raw material, natural gas and electricity costs and a loss from trading activities. The weakness in the residential construction market has contributed to the continued low margins in our Vinyls segment. Raw material costs for the first half of 2008 were significantly higher than raw material costs in the first six months of 2007, and trading activity resulted in a loss of $6.9 million for the first half of 2008 as compared to a gain of $4.8 million for the first half of 2007. In the first quarter of 2008, we decided to close our Pawling, New York window and door component manufacturing facility. The costs related to the closure of the manufacturing facility, and a turnaround and revamp of our styrene facility in Lake Charles for 48 days in March and April of 2008, also negatively impacted income from operations in the first half of 2008. The first half of 2007 was negatively impacted by a turnaround at one of our ethylene units in Lake Charles.
RESULTS OF OPERATIONS
Second Quarter 2008 Compared with Second Quarter 2007
Net Sales. Net sales increased by $323.7 million to $1,106.4 million in the second quarter of 2008 from $782.7 million in the second quarter of 2007. This increase was primarily due to higher sales prices and volumes for most of our major products. Average sales prices for the three months ended June 30, 2008 increased by 30.6% as compared to the second quarter of 2007.
Gross Margin. Gross margin percentage decreased to 8.7% in the second quarter of 2008 from 10.8% in the second quarter of 2007. This decrease was primarily due to the significant increase in raw material, natural gas and electricity costs. Our raw material cost in both segments normally tracks industry prices, which experienced an increase of 45.7% for ethane and 50.6% for propane as compared to the second quarter of 2007. Average sales prices increased by 30.6% for that same period. Also contributing to the lower gross margin percentage was a trading loss of $7.0 million in the second quarter of 2008 as compared to a $4.1 million gain in the second quarter of 2007. The continued weak residential construction market in the U.S. has kept vinyls margins at low levels. This, coupled with announced industry capacity additions expected to come on-line later this year and continued high feedstock costs, is expected to make it difficult to significantly improve vinyls margins in 2008. With respect to Olefins, global polyethylene prices have remained strong due to higher naphtha costs and strong demand. We are, however, concerned with the possibility of a recession, which could impact our ability to raise prices sufficiently to offset the rise in energy and feedstock costs.
Interest Expense. Interest expense in the second quarter of 2008 increased by $4.8 million, to $9.3 million, from $4.5 million in the second quarter of 2007. This increase was primarily due to higher average debt outstanding for the period, largely as a result of our issuance of the 6 3/4% senior notes in the fourth quarter of 2007.
Other Income (Expense), Net. Other income (expense), net increased by $2.5 million to $2.2 million in the second quarter of 2008 from a loss of $0.3 million in the second quarter of 2007, primarily due to higher interest income associated with the restricted cash balance related to our 6 3/4% senior notes, higher equity in income from our joint venture in China and a $0.9 million write-down of a long-term investment in the second quarter of 2007.
Income Taxes. The effective income tax rate was 28.9% in the second quarter of 2008. The 2008 tax rate was below the statutory rate of 35% primarily due to state tax credits, the domestic manufacturing deduction and a reduction of unrecognized tax benefits of $2.7 million due to tax settlements, partially offset by state income taxes. The effective tax rate was 34.1% for the second quarter of 2007. The 2007 tax rate was below the statutory rate of 35% primarily due to state tax credits and the domestic manufacturing deduction, partially offset by state income taxes.
22
Olefins Segment
Net Sales. Net sales increased by $251.2 million, or 48.8%, to $766.0 million in the second quarter of 2008 from $514.8 million in the second quarter of 2007. This increase was primarily due to higher sales prices and sales volumes for all major products. Average selling prices for the Olefins segment increased by 38.9% in the second quarter of 2008 as compared to the second quarter of 2007.
Income from Operations. Income from operations increased by $15.1 million, or 35.4%, to $57.8 million in the second quarter of 2008 from $42.7 million in the second quarter of 2007. This increase was primarily due to higher sales prices for polyethylene and styrene, which were partially offset by higher feedstock, natural gas and electricity costs. The second quarter of 2007 was also adversely impacted by the scheduled turnaround at one of our ethylene units in Lake Charles, which was down for approximately 30 days during the quarter. Trading activity resulted in a loss in the second quarter of 2008 of $7.0 million as compared to a gain of $4.1 million in the second quarter of 2007.
Vinyls Segment
Net Sales. Net sales increased by $72.7 million, or 27.1%, to $340.5 million in the second quarter of 2008 from $267.8 million in the second quarter of 2007. This increase was primarily due to higher selling prices for PVC resin and caustic and higher sales volumes for PVC resin and PVC pipe. Average selling prices for the Vinyls segment increased by 14.6% in the second quarter of 2008 as compared to the second quarter of 2007.
Income from Operations. Income from operations decreased by $2.4 million, or 11.5%, to $18.4 million in the second quarter of 2008 from $20.8 million in the second quarter of 2007. This decrease was primarily due to significantly higher feedstock costs for propane and ethylene and a slight decrease in PVC pipe prices. These decreases in income from operations were partially offset by higher sales prices for PVC resin and caustic and higher sales volumes for PVC resin and PVC pipe in the second quarter of 2008 as compared to the second quarter of 2007. The Vinyls segment margins continue to be negatively impacted by the weakness in the construction market.
Six Months Ended June 30, 2008 Compared with Six Months Ended June 30, 2007
Net Sales. Net sales increased by $520.0 million to $2,021.5 million in the first six months of 2008 from $1,501.5 million in the first six months of 2007. This increase was primarily due to higher sales prices for most of our major products and higher sales volume for ethylene and PVC resin. Average sales prices for the first half of 2008 increased by 30.4% as compared to the first half of 2007.
Gross Margin. Gross margin percentage decreased to 6.6% in the first half of 2008 from 9.5% in the first half of 2007. The decrease in gross margin percentage was primarily due to the significant increase in feedstock, natural gas and electricity costs, which were partially offset by higher sales prices. Our raw material cost in both segments normally tracks industry prices, which experienced an increase of 57.5% for ethane and 51.2% for propane as compared to the first six months of 2007. Margins were also negatively impacted by a trading loss of $6.9 million in the first half of 2008 as compared to a $4.8 million gain in the first half of 2007.
Selling, General and Administrative Expenses. Selling, general and administrative expenses decreased $1.7 million, or 3.6%, in the first half of 2008 as compared to the first half of 2007. The decrease was primarily due to the transition costs related to the acquisition of the Longview facilities incurred in the first four months of 2007.
Interest Expense. Interest expense in the first six months of 2008 increased by $9.7 million, to $17.8 million, from $8.1 million in the first six months of 2007, primarily due to higher average debt outstanding for the period, largely as a result of our issuance of the 6 3/4% senior notes in the fourth quarter of 2007.
Other Income, Net. Other income, net increased by $3.9 million to $4.6 million in the first six months of 2008 from $0.7 million in the first six months of 2007 primarily due to higher interest income associated with the restricted cash balance associated with our 6 3/4% senior notes, higher equity in income from our joint venture in China and a $0.9 million write-down of a long-term investment in 2007.
Income Taxes. The effective income tax rate was 29.1% for the first half of 2008. The 2008 tax rate was below the statutory rate of 35% primarily due to state tax credits, the domestic manufacturing deduction, and a reduction of unrecognized tax benefits, partially offset by state income taxes. The effective tax rate was 34.3% for the first half of 2007. The 2007 tax rate was below the statutory rate of 35% primarily due to state tax credits and the domestic manufacturing deduction, partially offset by state income taxes.
Olefins Segment
Net Sales. Net sales increased by $427.7 million, or 42.8%, to $1,426.8 million in the first half of 2008 from $999.1 million in the first half of 2007. This increase was primarily due to higher sales prices for all major products and, to a lesser extent, higher ethylene sales volumes. Average selling prices for the Olefins segment increased by 37.9% in the first six months of 2008 as compared to the first six months of 2007.
23
Income from Operations. Income from operations increased by $8.1 million, or 11.6%, to $78.0 million in the first six months of 2008 from $69.9 million in the first six months of 2007. This increase was primarily due to the increase in polyethylene and styrene sales prices, which was partially offset by the increase in feedstock, natural gas and electricity costs. Trading activity resulted in a loss of $6.9 million in the first six months of 2008 as compared to a gain of $4.8 million in the first six months of 2007. The first six months of 2008 were negatively impacted by the styrene plant turnaround in Lake Charles, while the first half of 2007 was negatively impacted by a major turnaround at one of our ethylene units in Lake Charles.
Vinyls Segment
Net Sales. Net sales increased by $92.3 million, or 18.4%, to $594.7 million in the first half of 2008 from $502.4 million in the first half of 2007. This increase was due to higher selling prices for PVC resin and caustic and increased PVC resin sales volumes. Average selling prices for the Vinyls segment increased by 15.5% in the first half of 2008 as compared to the first half of 2007. These increases were partially offset by lower sales volumes for VCM and PVC pipe.
Income from Operations. Income from operations decreased by $13.3 million, or 46.5%, to $15.3 million in the first half of 2008 as compared to $28.6 million in the first half of 2007. This decrease was primarily due to significantly higher feedstock costs for propane and ethylene and lower sales volumes for PVC pipe. Continued weakness in the construction market has reduced margins in our vinyls downstream businesses. In addition, the closure of our Pawling facility in the first quarter of 2008 negatively impacted income from operations in the first six months of 2008. Closure costs, including severance, inventory write-downs and fixed asset impairments, totaled approximately $2.7 million in the first six months of 2008. These decreases were partially offset by higher sales volumes for PVC resin and higher selling prices for PVC resin and caustic.
CASH FLOW DISCUSSION FOR SIX MONTHS ENDED JUNE 30, 2008 AND 2007
Cash Flows
Operating Activities
Operating activities used cash of $8.0 million in the first six months of 2008 compared to cash provided by operating activities of $34.2 million in the first six months of 2007. The $42.2 million decrease in cash flows from operating activities was primarily due to unfavorable changes in working capital, higher tax payments, capitalized costs related to the styrene turnaround in the first quarter and lower income from operations in 2008. Income from operations decreased by $7.5 million in the first six months of 2008 as compared to the first six months of 2007. Changes in components of working capital, which we define for purposes of this cash flow discussion as accounts receivable, inventories, prepaid expense and other current assets less accounts payable and accrued liabilities, used cash of $105.7 million in the first half of 2008, compared to $81.1 million of cash used in the first half of 2007, an increase in cash use of $24.6 million. The unfavorable change in working capital was primarily due to an increase in accounts receivable resulting from increased sales prices and volumes as compared to the fourth quarter of 2007.
Investing Activities
Net cash used for investing activities during the first six months of 2008 was $80.9 million as compared to net cash used for investing activities of $39.0 million in the first six months of 2007. Capital expenditures were $81.8 million in the first half of 2008 compared to $50.5 million in the first half of 2007. The increase in capital expenditures in the 2008 period was largely due to expenditures related to the expansions at Calvert City and the opening of the new plant at Yucca. The remaining capital expenditures in the six months of 2008 and 2007 primarily related to maintenance, safety and environmental projects.
Financing Activities
Net cash provided by financing activities during the first six months of 2008 was $86.5 million as compared to net cash used of $5.2 million in the first six months of 2007. The 2008 activity was primarily related to borrowing a net $38.0 million under our revolving credit facility and $55.0 million in draw-downs of our restricted cash for use for eligible capital expenditures, partially offset by the $6.6 million payment of cash dividends. During the first six months of 2007, we paid $5.2 million of cash dividends.
Liquidity and Capital Resources
Liquidity and Financing Arrangements
Our principal sources of liquidity are from cash and cash equivalents, cash from operations, short-term borrowings under our revolving credit facility and our long-term financing. As discussed previously, we are currently evaluating the potential development of an ethane-based ethylene, polyethylene and other derivatives project in the Republic of Trinidad and Tobago. It is expected that, if the project moves forward, we would invest some level of cash and the remainder would be financed through a project financing arrangement. We are also expanding our chlor-alkali and PVC resin units, building a large diameter PVC pipe plant at our Calvert
24
City facility and starting up a PVC pipe facility in Yucca, Arizona. The expected aggregate cost of these chlor-alkali and PVC projects is approximately $125.0 million. We believe that our sources of liquidity as described above, along with any additional project financing, will be adequate to fund our cash requirements. Should we pursue additional expansions of existing assets or acquisition of third party assets, the availability of additional liquidity at cost effective interest rates cannot be assured due to the current volatility of the commercial credit markets.
Cash
Cash balances (excluding restricted cash) were $22.5 million at June 30, 2008 compared to $24.9 million at December 31, 2007. In addition, we have a revolving credit facility available to supplement cash, if needed, as described under Debt below.
Debt
Our $300.0 million senior secured revolving credit facility is a source of liquidity. As of June 30, 2008, any borrowings under the revolving credit facility bore interest at either LIBOR plus 1.00% or the prime rate less 0.50%. The revolving credit facility also requires an unused commitment fee of 0.25%. All interest rates under the facility are subject to quarterly grid pricing adjustments based on a fixed charge coverage ratio. The facility matures on January 6, 2011.
As of June 30, 2008, our long-term debt totaled $549.4 million, consisting of $250.0 million principal amount of 6 5/8% senior notes due 2016 (less the unamortized discount of $0.7 million), $250.0 million of 6 3/4% senior notes due 2032, a $10.9 million loan from the proceeds of tax-exempt waste disposal revenue bonds (supported by an $11.3 million letter of credit) and $39.2 million of borrowings under our revolving credit facility. The 6 3/4% senior notes evidence and secure our obligations to the Louisiana Local Government Environmental Facility and Development Authority, a political subdivision of the State of Louisiana (the Authority), under a loan agreement relating to the issuance of $250.0 million aggregate principal amount of the Authoritys tax-exempt revenue bonds. Debt outstanding under the tax-exempt waste disposal revenue bonds bears interest at variable rates.
On December 13, 2007, the Authority issued $250.0 million of 6 3/4% tax-exempt revenue bonds due November 1, 2032 under the Gulf Opportunity Zone Act of 2005. The bonds are non-callable through November 1, 2017. The bonds are subject to redemption and the holders may require the bonds to be repurchased upon a change of control or a change in or loss of the current tax status. In connection with the issuance of the bonds, we entered into a loan agreement with the Authority pursuant to which we agreed to pay all of the principal, premium, if any, and interest on the bonds and certain other amounts to the Authority. The proceeds from the bond offering were loaned by the Authority to us. We intend to use the proceeds to expand, refurbish and maintain certain of our facilities in the Louisiana Parishes of Calcasieu and Ascension. To evidence and secure our obligations under the loan agreement, we entered into a second supplemental indenture, by and among us, the subsidiary guarantors party thereto and The Bank of New York Trust Company, N.A., as trustee, and issued $250 million aggregate principal amount of our 6 3/4% senior notes due 2032 to be held by the trustee pursuant to the terms and provisions of the loan agreement. The 6 3/4% senior notes are unsecured and rank equally in right of payment with other existing and future unsecured senior indebtedness. All domestic restricted subsidiaries that guarantee other debt of ours or of another guarantor of the senior notes in excess of $5.0 million are guarantors of the senior notes. As of June 30, 2008, we had drawn $103.2 million of bond proceeds. The balance of the proceeds, principal plus current and accrued interest income, remains with a trustee, and is classified on our consolidated balance sheet as a non-current asset, restricted cash, until such time as we request reimbursement of amounts used to expand, refurbish and maintain our facilities in Calcasieu and Ascension Parishes.
On January 13, 2006, we issued $250.0 million of 6 5/8% aggregate principal amount of senior notes due 2016. The 6 5/8% senior notes are unsecured and were issued with an original issue discount of $0.8 million. There is no sinking fund and no scheduled amortization of the notes prior to maturity. The notes are subject to redemption and the holders may require us to repurchase the notes upon a change of control. All domestic restricted subsidiaries that guarantee other debt of ours or of another guarantor of the senior notes in excess of $5.0 million are guarantors of the notes.
The agreements governing the 6 5/8% and the 6 3/4% senior notes (together the senior notes) and the revolving credit facility each contain customary covenants and events of default. Accordingly, these agreements impose significant operating and financial restrictions on us. These restrictions, among other things, provide limitations on incurrence of additional indebtedness, the payment of dividends, certain investments and acquisitions and sales of assets. These limitations are subject to a number of important qualifications and exceptions, including, without limitation, an exception for the payment of our regular quarterly dividend of up to $0.20 per share (currently $0.05 per share). The senior notes indenture does not allow distributions, unless, after giving pro forma effect to the distribution, our fixed charge coverage ratio is at least 2.0 and such payment, together with the aggregate amount of all other distributions after January 13, 2006, is less than the sum of 50% of our consolidated net income for the period from October 1, 2003 to the end of the most recent quarter for which financial statements have been filed, plus 100% of net cash proceeds received after October 1, 2003 as a contribution to our common equity capital or from the issuance or sale of certain securities, plus several other adjustments. The amount allowed under this restriction was $498.8 million at June 30, 2008. The revolving credit facility also restricts dividend payments unless, after giving effect to such payment, the availability under the line of credit equals or exceeds $60.0 million. None of the agreements require us to maintain specified financial ratios, except that the revolving credit facility requires us to maintain a minimum fixed charge coverage ratio of 1.0 to 1.0 when availability falls below $60.0 million. In addition, the senior notes indenture and the revolving credit facility restrict our ability to create liens, to engage in certain affiliate transactions and to engage in sale-leaseback transactions.
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In December 1997, we entered into a loan agreement with a public trust established for public purposes for the benefit of the Parish of Calcasieu, Louisiana. The public trust issued $10.9 million principal amount of tax-exempt waste disposal revenue bonds (revenue bonds) in order to finance our construction of waste disposal facilities for an ethylene plant. The revenue bonds expire in December 2027 and are subject to redemption and mandatory tender for purchase prior to maturity under certain conditions. Interest on the revenue bonds accrues at a rate determined by a remarketing agent and is payable quarterly. The interest rate on the revenue bonds at June 30, 2008 was 1.75%.
Our ability to make payments on our indebtedness and to fund planned capital expenditures will depend on our ability to generate cash in the future, which is subject to general economic, financial, competitive, legislative, regulatory and other factors that are beyond our control. Based on our current level of operations, we believe our cash flow from operations, available cash and available borrowings under our revolving credit facility will be adequate to meet our liquidity needs for the foreseeable future.
Off-Balance Sheet Arrangements
None.
FORWARD-LOOKING STATEMENTS
The Private Securities Litigation Reform Act of 1995 provides safe harbor provisions for forward-looking information. Certain of the statements contained in this report are forward-looking statements. All statements, other than statements of historical facts, included in this report that address activities, events or developments that we expect, project, believe or anticipate will or may occur in the future are forward-looking statements. These include such matters as:
| future operating rates, margins, cash flow and demand for our products; |
| industry market outlook; |
| production capacities; |
| our ability to borrow additional funds under our credit facility; |
| our ability to meet our liquidity needs; |
| our intended quarterly dividends; |
| future capacity additions and expansions in the industry; |
| timing, size, scope, cost and other matters related to the project in the Republic of Trinidad and Tobago; |
| timing and results of the planned expansions of our chlor-alkali and PVC resin units, building of a large diameter PVC plant at our Calvert City manufacturing complex and start-up of our PVC pipe facility in Yucca, Arizona; |
| compliance with present and future environmental regulations and costs associated with environmentally related penalties, capital expenditures, remedial actions and proceedings; |
| the amount of unrecognized tax benefits; |
| effects of pending legal proceedings; and |
| timing of and amount of capital expenditures. |
We have based these statements on assumptions and analyses in light of our experience and perception of historical trends, current conditions, expected future developments and other factors we believe were appropriate in the circumstances when the statements were made. These statements are subject to a number of assumptions, risks and uncertainties, including those described in Risk Factors in Westlake Chemical Corporations Annual Report on Form 10-K for the fiscal year ended December 31, 2007 and the following:
| general economic and business conditions; |
| the cyclical nature of the chemical industry; |
| the availability, cost and volatility of raw materials and energy; |
| uncertainties associated with the United States and worldwide economies, including those due to political tensions in the Middle East and elsewhere; |
| current and potential governmental regulatory actions in the United States and regulatory actions and political unrest in other countries; |
| industry production capacity and operating rates; |
| the supply/demand balance for our products; |
| competitive products and pricing pressures; |
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| access to capital markets; |
| terrorist acts; |
| operating interruptions (including leaks, explosions, fires, weather-related incidents, mechanical failure, unscheduled downtime, labor difficulties, transportation interruptions, spills and releases and other environmental risks); |
| changes in laws or regulations; |
| technological developments; |
| our ability to implement our business strategies; and |
| creditworthiness of our customers. |
Many of these factors are beyond our ability to control or predict. Any of the factors, or a combination of these factors, could materially affect our future results of operations and the ultimate accuracy of the forward-looking statements. These forward-looking statements are not guarantees of our future performance, and our actual results and future developments may differ materially from those projected in the forward-looking statements. Management cautions against putting undue reliance on forward-looking statements or projecting any future results based on such statements or present or prior earnings levels. Every forward-looking statement speaks only as of the date of the particular statement, and we undertake no obligation to publicly update or revise any forward-looking statements.
Item 3. | Quantitative and Qualitative Disclosures about Market Risk |
Commodity Price Risk
A substantial portion of our products and raw materials are commodities whose prices fluctuate as market supply and demand fundamentals change. Accordingly, product margins and the level of our profitability tend to fluctuate with changes in the business cycle. We try to protect against such instability through various business strategies. Our strategies include ethylene product feedstock flexibility and moving downstream into the olefins and vinyls products where pricing is more stable. We use derivative instruments in certain instances to reduce price volatility risk on feedstocks and products; however, we had no significant open derivative positions at June 30, 2008. Additional information concerning derivative commodity instruments appears in Note 7 to the consolidated financial statements.
Interest Rate Risk
We are exposed to interest rate risk with respect to fixed and variable rate debt. At June 30, 2008, we had variable rate debt of $50.0 million outstanding. All of the debt outstanding under our credit facility and tax-exempt waste disposal revenue bonds is at variable rates. We do not currently hedge our variable interest rate debt, but we may do so in the future. The average variable interest rate for our variable rate debt of $50.0 million as of June 30, 2008 was 3.90%. A hypothetical 100 basis point increase in the average interest rate on our variable rate debt would increase our annual interest expense by approximately $0.5 million. Also, at June 30, 2008, we had $500.0 million principal amount of undiscounted fixed rate debt. We are subject to the risk of higher interest cost if and when this debt is refinanced. If interest rates are 1% higher at the time of refinancing, our annual interest expense would increase by approximately $5.0 million.
Item 4. | Controls and Procedures |
We carried out an evaluation, under the supervision and with the participation of our management, including our President and Chief Executive Officer and our Senior Vice President, Chief Financial Officer and Treasurer, of the effectiveness of our disclosure controls and procedures pursuant to Rule 13a-15 under the Securities Exchange Act of 1934 as of the end of the period covered by this report. In the course of this evaluation, management considered certain internal control areas in which we have made and are continuing to make changes to improve and enhance controls. Based upon that evaluation, our President and Chief Executive Officer and our Senior Vice President, Chief Financial Officer and Treasurer concluded that our disclosure controls and procedures are effective, in all material respects, with respect to (i) the accumulation and communication to our management, including our Chief Executive Officer and our Chief Financial Officer, of information required to be disclosed by us in the reports that we submit under the Exchange Act, and (ii) the recording, processing, summarizing and reporting of such information within the time periods specified in the SECs rules and forms.
There were no changes in our internal control over financial reporting that occurred during the three months ended June 30, 2008, that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
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Item 1. | Legal Proceedings |
Westlake Chemical Corporations Annual Report on Form 10-K for the fiscal year ended December 31, 2007 (the 2007 Form 10-K), filed on February 20, 2008, contained a description of various legal proceedings in which we are involved, including environmental proceedings at our facilities in Calvert City, Kentucky. See Note 12 to the consolidated financial statements for an update of certain of those proceedings, which information is incorporated by reference herein.
Item 1A. | Risk Factors |
For a discussion of risk factors, please read Item 1A, Risk Factors in the 2007 Form 10-K.
Item 4. | Submission of Matters to a Vote of Security Holders |
The Companys 2008 annual meeting of stockholders was held on May 19, 2008. Three matters were voted upon by the Companys stockholders at such meeting: (1) two members of the board of directors were re-elected, (2) the appointment of PricewaterhouseCoopers LLP as the Companys independent registered public accounting firm for the fiscal year ending December 31, 2008 was ratified and (3) the material terms of the performance goals under the 2004 Omnibus Incentive Plan were re-approved. The following tabulation sets forth the number of votes cast for, against or withheld and the number of abstentions and broker non-votes.
Election of Directors |
Votes For | Votes Withheld | ||
Dorothy C. Jenkins |
55,850,746 | 9,385,857 | ||
Max L. Lukens |
56,978,478 | 8,258,125 |
Ratification of |
Votes For | Votes Against | Votes to Abstain | Broker Non-Votes | ||||
PricewaterhouseCoopers LLP |
65,136,764 | 96,135 | 3,705 | 0 | ||||
Material terms of performance goals |
64,263,807 | 967,084 | 5,711 | 0 |
Item 6. | Exhibits |
Exhibit No. |
||
31.1 | Rule 13a 14(a) / 15d 14(a) Certification (Principal Executive Officer). | |
31.2 | Rule 13a 14(a) / 15d 14(a) Certification (Principal Financial Officer). | |
32.1 | Section 1350 Certification (Principal Executive Officer and Principal Financial Officer). |
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SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
WESTLAKE CHEMICAL CORPORATION | ||||||
Date: August 6, 2008 | By: | /s/ Albert Chao | ||||
Albert Chao | ||||||
President and Chief Executive Officer (Principal Executive Officer) | ||||||
Date: August 6, 2008 | By: | /s/ M. Steven Bender | ||||
M. Steven Bender | ||||||
Senior Vice President, Chief Financial Officer & Treasurer (Principal Financial Officer) |
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