Form 10-Q
Table of Contents

 

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 

 

Form 10-Q

 

 

 

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended March 31, 2010

or

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the Transition Period from              to             

Commission File No. 001-32260

 

 

Westlake Chemical Corporation

(Exact name of Registrant as specified in its charter)

 

 

 

Delaware   76-0346924

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification Number)

2801 Post Oak Boulevard, Suite 600

Houston, Texas 77056

(Address of principal executive offices, including zip code)

(713) 960-9111

(Registrant’s telephone number, including area code)

 

 

Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  ¨

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).    Yes  ¨    No  ¨

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a smaller reporting company. See definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act (Check one):

 

Large accelerated filer   ¨    Accelerated filer   x
Non-accelerated filer   ¨  (Do not check if a smaller reporting company)    Smaller reporting company   ¨

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act)    Yes  ¨    No  x

The number of shares outstanding of the registrant’s sole class of common stock, as of April 29, 2010 was 66,159,753.

 

 

 


Table of Contents

INDEX

 

Item

   Page

PART I. FINANCIAL INFORMATION

  

1) Financial Statements

     1  

2) Management’s Discussion and Analysis of Financial Condition and Results of Operations

     19  

3) Quantitative and Qualitative Disclosures about Market Risk

     26  

4) Controls and Procedures

     27  

PART II. OTHER INFORMATION

  

1) Legal Proceedings

     27  

1A) Risk Factors

     27  

2) Unregistered Sales of Equity Securities and Use of Proceeds

     27  

6) Exhibits

     28  


Table of Contents

PART I. FINANCIAL INFORMATION

 

Item 1. Financial Statements

WESTLAKE CHEMICAL CORPORATION

CONSOLIDATED BALANCE SHEETS

(Unaudited)

 

    March 31,
2010
    December 31,
2009
 
   

(in thousands of dollars, except

par values and share amounts)

 
ASSETS    

Current assets

   

Cash and cash equivalents

  $ 185,263      $ 245,592   

Accounts receivable, net

    405,288        339,796   

Inventories, net

    398,412        369,417   

Prepaid expenses and other current assets

    12,171        7,074   

Deferred income taxes

    26,499        26,499   
               

Total current assets

    1,027,633        988,378   

Property, plant and equipment, net

    1,183,345        1,194,311   

Equity investment

    34,330        33,925   

Restricted cash

    96,220        101,149   

Other assets, net

    125,427        128,593   
               

Total assets

   $     2,466,955       $     2,446,356   
               
LIABILITIES AND STOCKHOLDERS’ EQUITY    

Current liabilities

   

Accounts payable

  $ 195,413       $ 179,130   

Accrued liabilities

    94,251        107,436   
               

Total current liabilities

    289,664        286,566   

Long-term debt

    515,420        515,400   

Deferred income taxes

    310,533        309,618   

Other liabilities

    47,953        49,790   
               

Total liabilities

    1,163,570        1,161,374   

Commitments and contingencies (Notes 6 and 15)

   

Stockholders’ equity

   

Preferred stock, $0.01 par value, 50,000,000 shares authorized; no shares issued and outstanding

    —          —     

Common stock, $0.01 par value, 150,000,000 shares authorized; 66,144,235 and 65,979,951 shares issued and outstanding in 2010 and 2009, respectively

    661        660   

Additional paid-in capital

    444,314        442,469   

Retained earnings

    867,203        853,358   

Accumulated other comprehensive income

   

Benefits liability, net of tax

    (13,706     (15,856

Cumulative translation adjustment

    4,913        4,351   
               

Total stockholders’ equity

    1,303,385        1,284,982   
               

Total liabilities and stockholders’ equity

   $ 2,466,955       $ 2,446,356   
               

The accompanying notes are an integral part of these consolidated financial statements.

 

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Table of Contents

WESTLAKE CHEMICAL CORPORATION

CONSOLIDATED STATEMENTS OF OPERATIONS

(Unaudited)

 

    Three Months Ended
March 31,
 
            2010                     2009          
    (in thousands of dollars, except share
amounts and per share data)
 

Net sales

   $ 778,334       $ 488,251   

Cost of sales

    720,654        468,187   
               

Gross profit

    57,680        20,064   

Selling, general and administrative expenses

    23,251        20,967   
               

Income (loss) from operations

    34,429        (903

Other income (expense)

   

Interest expense

    (8,788     (8,596

Other income, net

    1,094        2,477   
               

Income (loss) before income taxes

    26,735        (7,022

Provision for (benefit from) income taxes

    9,088        (947
               

Net income (loss)

   $ 17,647       $ (6,075
               

Basic and diluted earnings (loss) per share

   $ 0.27       $ (0.09
               

Weighted average shares outstanding:

   

Basic

    66,038,045        65,797,273   

Diluted

    66,167,153        65,797,273   
               

Dividends per common share

   $ 0.06       $ 0.05   
               

The accompanying notes are an integral part of these consolidated financial statements.

 

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WESTLAKE CHEMICAL CORPORATION

CONSOLIDATED STATEMENTS OF CASH FLOWS

(Unaudited)

 

    Three Months Ended
March 31,
 
    2010     2009  
    (in thousands of dollars)  

Cash flows from operating activities

   

Net income (loss)

  $ 17,647      $ (6,075

Adjustments to reconcile net income (loss) to net cash (used for) provided by operating activities:

   

Depreciation and amortization

    32,028        28,987   

Provision for (recovery of) doubtful accounts

    165        (90

Amortization of debt issue costs

    394        318   

Stock-based compensation expense

    1,390        1,309   

Loss from disposition of fixed assets

    187        293   

Deferred income taxes

    664        8,105   

Equity in income of joint venture

    (405     (1,763

Changes in operating assets and liabilities

   

Accounts receivable

    (65,657     66,402   

Inventories

    (28,995     44,094   

Prepaid expenses and other current assets

    (5,097     (3,456

Accounts payable

    16,283        20,818   

Accrued liabilities

    (13,185     (19,873

Other, net

    (10,497     (18,766
               

Net cash (used for) provided by operating activities

    (55,078     120,303   
               

Cash flows from investing activities

   

Additions to property, plant and equipment

    (14,719     (32,792

Acquisition of business

    —          (6,297

Proceeds from repayment of loan to affiliate

    167        —     

Settlements of derivative instruments

    7,785        (1,352
               

Net cash used for investing activities

    (6,767     (40,441
               

Cash flows from financing activities

   

Proceeds from exercise of stock options

    344        14   

Dividends paid

    (3,802     (3,461

Utilization of restricted cash

    4,974        14,026   

Capitalized debt issuance costs

    —          (1,337
               

Net cash provided by financing activities

    1,516        9,242   
               

Net (decrease) increase in cash and cash equivalents

    (60,329     89,104   

Cash and cash equivalents at beginning of period

    245,592        90,239   
               

Cash and cash equivalents at end of period

  $ 185,263      $ 179,343   
               

The accompanying notes are an integral part of these consolidated financial statements.

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

1. Basis of Financial Statements

The accompanying unaudited consolidated interim financial statements were prepared in accordance with the rules and regulations of the Securities and Exchange Commission (the “SEC”) for interim periods. Accordingly, certain information and footnotes required for complete financial statements under generally accepted accounting principles in the United States have not been included. These interim consolidated financial statements should be read in conjunction with the December 31, 2009 financial statements and notes thereto of Westlake Chemical Corporation (the “Company”) included in the annual report on Form 10-K for the fiscal year ended December 31, 2009, filed with the SEC on February 24, 2010. These financial statements have been prepared in conformity with the accounting principles and practices as disclosed in the notes to the consolidated financial statements of the Company for the fiscal year ended December 31, 2009.

In the opinion of the Company’s management, the accompanying unaudited consolidated interim financial statements reflect all adjustments (consisting only of normal recurring adjustments) that are necessary for a fair statement of the Company’s financial position as of March 31, 2010, its results of operations for the three months ended March 31, 2010 and 2009 and the changes in its cash position for the three months ended March 31, 2010 and 2009.

Results of operations and changes in cash position for the interim periods presented are not necessarily indicative of the results that will be realized for the year ending December 31, 2010 or any other interim period. The preparation of financial statements in conformity with generally accepted accounting principles in the United States requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenues and expenses, and the disclosure of contingent assets and liabilities. Actual results could differ from those estimates.

Recent Accounting Pronouncements

Accounting for Transfers of Financial Assets

In June 2009, the Financial Accounting Standards Board (“FASB”) issued an accounting standards update on the accounting for transfers of financial assets. The new accounting guidance eliminates the qualifying special-purpose entity concept, introduces a new unit of account definition that must be met for transfers of portions of financial assets to be eligible for sale accounting, clarifies and changes the derecognition criteria for a transfer to be accounted for as a sale, changes the amount of recognized gain or loss on a transfer of financial assets accounted for as a sale when beneficial interests are received by the transferor and requires extensive new disclosures. The accounting standards update is effective for annual reporting periods beginning after November 15, 2009. The Company adopted the new guidance as of January 1, 2010, and it did not have a material impact on the Company’s consolidated financial position or results of operations.

Consolidation of Variable Interest Entities

In June 2009, the FASB issued an accounting standards update on the consolidation of variable interest entities. The new accounting guidance requires an analysis to determine who should consolidate a variable-interest entity, as well as when it would be necessary to reassess who should consolidate a variable-interest entity. The new guidance also eliminates the exemption for qualifying special purpose entities. The accounting standards update is effective for annual reporting periods beginning after November 15, 2009, with certain exceptions. The Company adopted the new guidance as of January 1, 2010, and it did not have a material impact on the Company’s consolidated financial position or results of operations.

Consolidation

In January 2010, the FASB issued an accounting standards update on the accounting and reporting for decreases in ownership of a subsidiary. The new accounting guidance clarified and broadened the scope for partial sales and deconsolidation events to include groups of assets that are businesses or are nonprofit activities and transfers of a business to a joint venture or to an equity method investee even when the transfer is in exchange for an interest in those entities. The new accounting guidance also requires additional disclosures on the deconsolidation of a subsidiary or derecognition of a group of assets within its scope. The accounting guidance was effective upon issuance. The Company adopted the new guidance in this report and it did not have an impact on the Company’s consolidated financial position or results of operations.

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

Fair Value Measurements

In January 2010, the FASB issued an accounting standards update on fair value measurement disclosures. The new accounting guidance requires disclosures on significant transfers in and out of Levels 1 and 2 of the fair value hierarchy and gross presentation of Level 3 reconciliation components. It also clarifies two existing disclosure requirements regarding fair value disclosures by class of assets and liabilities rather than by major category and disclosures of valuation technique and the inputs used in determining fair value of each class of assets and liabilities for Level 2 and 3 measurements. The accounting standards update is effective for reporting periods beginning after December 15, 2009, except for the gross presentation of the Level 3 reconciliation, which is effective for reporting periods beginning after December 15, 2010. With the exception of the gross presentation of the Level 3 reconciliation, the Company adopted the new guidance in this report and it did not have an impact on the Company’s consolidated financial position or results of operations. The Company will adopt the new guidance pertaining to the gross presentation of the Level 3 reconciliation for the quarter ending March 31, 2011, but it is not expected to have a material impact on the Company’s consolidated financial position or results of operations.

Subsequent Events

In February 2010, the FASB issued an accounting standards update on subsequent events. The new accounting guidance removes the requirement for an SEC filer to disclose the date in both issued and revised financial statements through which it has evaluated subsequent events. Revised financial statements include financial statements revised as a result of either correction of an error or retrospective application of United States generally accepted accounting principles. The accounting guidance was effective upon issuance. The Company adopted the new guidance in this report and it did not have an impact on the Company’s consolidated financial position or results of operations.

2. Accounts Receivable

Accounts receivable consist of the following:

 

    March 31,
        2010         
    December 31,
        2009         
 

Trade customers

   $     381,680       $     307,298   

Affiliates

    1,419        1,408   

Allowance for doubtful accounts

    (9,247     (9,167
               
    373,852        299,539   

Federal and state taxes

    18,081        20,098   

Other

    13,355        20,159   
               

Accounts receivable, net

   $ 405,288       $ 339,796   
               

3. Inventories

Inventories consist of the following:

 

    March 31,
        2010         
    December 31,
        2009         
 

Finished products

   $     195,677       $     198,091   

Feedstock, additives and chemicals

    164,031        133,547   

Materials and supplies

    45,785        45,023   
               
    405,493        376,661   

Allowance for inventory obsolescence

    (7,081     (7,244
               

Inventories, net

   $ 398,412       $ 369,417   
               

4. Property, Plant and Equipment

As of March 31, 2010, the Company had property, plant and equipment totaling $1,183,345. The Company assesses these assets for impairment whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable, including when negative conditions such as significant current or projected operating losses exist. Other factors considered by the Company when determining if an impairment assessment is necessary include significant changes or projected changes in supply and demand fundamentals (which would have a negative impact on operating rates or margins), new technological developments, new competitors with significant raw material or other cost advantages, adverse changes associated with the U.S. and

 

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Table of Contents

WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

world economies and uncertainties associated with governmental actions. Long-lived assets assessed for impairment are grouped at the lowest level for which identifiable cash flows are largely independent of the cash flows of other assets and liabilities.

Due to the negative impact of the economic downturn and continuing weakness in the construction markets on the demand for the Company’s downstream fabricated products, the Company assessed certain of its fabricated products assets for potential impairment in December 2009. At that time, the Company’s analysis concluded that these assets were not impaired. As there have been no significant changes to the conditions or assumptions used in the December 2009 impairment analysis, the Company did not perform another impairment analysis in March 2010.

Depreciation expense on property, plant and equipment of $26,192 and $24,061 is included in cost of sales in the consolidated statements of operations for the three months ended March 31, 2010 and 2009, respectively.

5. Other Assets

Amortization expense on other assets of $6,230 and $5,244 is included in the consolidated statements of operations for the three months ended March 31, 2010 and 2009, respectively.

6. Long-Term Debt

Long-term debt consists of the following:

 

     March 31,
        2010         
   December 31,
        2009         

6 5/8 % senior notes due 2016

    $     249,531     $     249,511

6 3/4 % senior notes due 2032

     250,000      250,000

Loan related to tax-exempt waste disposal revenue bonds due 2027

     10,889      10,889

Loan related to tax-exempt series 2009A revenue bonds due 2029

     5,000      5,000
             

Long-term debt

    $ 515,420     $ 515,400
             

The Company has a $400,000 senior secured revolving credit facility. As of March 31, 2010, the Company had no borrowings outstanding under the revolving credit facility. Any borrowings under the facility would bear interest at either LIBOR plus a spread ranging from 2.75% to 3.50% or a base rate plus a spread ranging from 1.25% to 2.0%. The revolving credit facility also requires an unused commitment fee ranging from 0.75% to 0.875%, depending on the average daily borrowings. All interest rates under the facility are subject to monthly grid pricing adjustments based on prior month average daily loan availability. The revolving credit facility matures on September 8, 2013. As of March 31, 2010, the Company had outstanding letters of credit totaling $20,904 and borrowing availability of $379,096 under the revolving credit facility.

7. Stock-Based Compensation

Under the Westlake Chemical Corporation 2004 Omnibus Incentive Plan (the “2004 Plan”), all employees and non-employee directors of the Company, as well as certain individuals who have agreed to become the Company’s employees, are eligible for awards. Shares of common stock may be issued as authorized in the 2004 Plan. At the discretion of the administrator of the 2004 Plan, employees and non-employee directors may be granted awards in the form of stock options, stock appreciation rights, stock awards or cash awards (any of which may be a performance award). Total stock-based compensation expense related to the 2004 Plan was $1,390 and $1,309 for the three months ended March 31, 2010 and 2009, respectively.

Option activity and changes during the three months ended March 31, 2010 were as follows:

 

        Options         Weighted
Average
Exercise
    Price    
  Weighted
Average
Remaining
Term
    (Years)    
  Aggregate
Intrinsic
    Value    

Outstanding at December 31, 2009

   1,361,887       $     21.29    

Granted

  225,158        20.53    

Exercised

  (22,337     15.42    

Cancelled

  (12,342     20.76    
           

Outstanding at March 31, 2010

   1,552,366       $ 21.27   7.8    $     9,613
                     

Exercisable at March 31, 2010

   621,647       $ 20.93   6.9    $ 4,068
                     

 

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Table of Contents

WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

For options outstanding at March 31, 2010, the options had the following range of exercise prices:

 

Range of Prices

  Options
    Outstanding     
  Weighted
Average
Remaining

Contractual
    Life (Years)    

$14.24 - $19.29

  817,079   7.9

$20.83 - $27.22

  339,580   8.8

$30.07 - $36.10

  395,707   6.8

The aggregate intrinsic value in the table above represents the total pretax intrinsic value (the difference between the Company’s closing stock price on the last trading day of the quarter and the exercise price, multiplied by the number of in-the-money options) that would have been received by the option holders had all option holders exercised their options on March 31, 2010. This amount changes based on the fair market value of the Company’s common stock. The total intrinsic value of options exercised during the three months ended March 31, 2010 and 2009 was $163 and $1, respectively.

As of March 31, 2010, $5,740 of total unrecognized compensation cost related to stock options is expected to be recognized over a weighted-average period of 2.3 years. Income tax benefit of $41 was realized from the exercise of stock options during the three months ended March 31, 2010. There was no income tax benefit realized from the exercise of stock options during the three months ended March 31, 2009.

The Company uses the Black-Scholes option pricing model to value its options. The table below presents the weighted average value and assumptions used in determining the fair value for each option granted during the three months ended March 31, 2010 and 2009. Volatility was calculated using historical trends of the Company’s common stock price.

 

    Stock Option Grants
    Three Months Ended
March 31,
            2010                   2009        

Weighted average fair value

   $     8.13    $     5.48

Risk-free interest rate

    2.9%     2.8%

Expected life in years

    6     6-7

Expected volatility

    41.8%     42.5%

Expected dividend yield

    1.1%     1.5%

Non-vested restricted stock awards as of March 31, 2010 and changes during the three months ended March 31, 2010 were as follows:

 

    Number of
        Shares        
    Weighted
Average
Grant Date
    Fair Value    

Non-vested at December 31, 2009

  616,716       $     21.11

Granted

  146,051        20.53

Vested

  (57,786     31.61

Forfeited

  (4,104     18.22
       

Non-vested at March 31, 2010

  700,877       $ 20.14
           

As of March 31, 2010, there was $7,816 of unrecognized stock-based compensation expense related to non-vested restricted stock awards. This cost is expected to be recognized over a weighted-average period of 2.3 years. The total fair value of shares of restricted stock that vested during the three months ended March 31, 2010 and 2009 was $1,186 and $83, respectively.

8. Derivative Commodity Instruments

The Company uses derivative instruments to reduce price volatility risk on raw materials and products as a substantial portion of its raw materials and products are commodities whose prices fluctuate as market supply and demand fundamentals change. Business strategies to protect against such instability include ethylene product feedstock flexibility and moving downstream into the olefins and vinyls products where pricing is more stable. Due to the short-term nature of the commodities and associated derivatives, the

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

Company did not designate any of its commodity derivative instruments as hedges. As such, gains and losses from changes in the fair value of all the derivative instruments used in the three months ended March 31, 2010 and 2009 were included in earnings.

The exposure on commodity derivatives used for price risk management includes the risk that the counterparty will not pay if the market declines below the established fixed price. In such case, the Company would lose the benefit of the derivative differential on the volume of the commodities covered. In any event, the Company would continue to receive the market price on the actual volume hedged. The Company also bears the risk that it could lose the benefit of market improvements over the fixed derivative price for the term and volume of the derivative securities (as such improvements would accrue to the benefit of the counterparty).

Under the accounting guidance for fair value measurements, inputs used to measure fair value are classified in one of three levels:

Level 1: Quoted market prices in active markets for identical assets or liabilities.

Level 2: Observable market-based inputs or unobservable inputs that are corroborated by market data.

Level 3: Unobservable inputs that are not corroborated by market data.

The following table summarizes the classification of risk management assets and liabilities by fair value measurement level:

 

     March 31, 2010    December 31, 2009
         Level 1            Level 2            Total            Level 1            Level 2            Total    

Risk management assets

   $     4,189    $     2,233    $     6,422    $     8,696    $     7,543    $     16,239

Risk management liabilities

   $ 3,880    $ —      $ 3,880    $ 4,243    $ 5,247    $ 9,490

There were no transfers in and out of Levels 1 and 2 of the fair value hierarchy for the three months ended March 31, 2010.

The following tables reflect the fair values of derivative instruments in the Company’s consolidated balance sheets and the gain (loss) from trading activities in its consolidated statements of operations:

 

     Asset Derivatives    Liability Derivatives
     Balance Sheet Location    Fair Value as of         Fair Value as of

Derivatives Not Designated as

Hedging Instruments

      March 31,
2010
   December 31,
2009
   Balance Sheet
Location
   March 31,
2010
   December 31,
2009

Commodity contracts

   Accounts receivable, net     $     6,422     $     16,239    Accrued liabilities     $     3,880     $     9,490
                                 

 

          Three Months Ended
March 31,

Derivatives Not Designated as

Hedging Instruments

  

Location of Gain (Loss)

Recognized in Income on Derivative

       2010            2009    
          Gain            Gain    

Commodity contracts

   Cost of sales     $       488     $     3,951
                

See Note 9 for the fair value of the Company’s derivative instruments.

9. Fair Value of Financial Instruments

The fair and carrying values of the Company’s derivative commodity instruments and financial instruments are summarized below:

 

    March 31, 2010     December 31, 2009  
    Carrying
        Value         
    Fair
        Value        
    Carrying
        Value         
    Fair
        Value        
 

Commodity Instruments:

       

Natural gas forward contracts

   $     3,921       $     3,921       $     9,039       $     9,039   

Crude oil forward contracts

   $ (3,612    $ (3,612    $ (4,586    $ (4,586

Other forward contracts

   $ 2,233       $ 2,233       $ 2,296       $ 2,296   

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

    March 31, 2010   December 31, 2009
    Carrying
        Value         
  Fair
        Value        
  Carrying
        Value         
  Fair
        Value        

Financial Instruments:

       

6 5/8 % senior notes due 2016

   $     249,531    $     245,000    $     249,511    $     248,750

6 3/4 % senior notes due 2032

   $ 250,000    $ 258,250    $ 250,000    $ 254,790

Loan related to tax-exempt waste disposal revenue bonds due 2027

   $ 10,889    $ 10,889    $ 10,889    $ 10,889

Loan related to tax-exempt series 2009A revenue bonds due 2029

   $ 5,000    $ 5,000    $ 5,000    $ 5,000

10. Income Taxes

The effective income tax rate was 34.0% for the three months ended March 31, 2010. The effective 2010 period tax rate was below the statutory rate of 35% primarily due to state tax credits and the domestic manufacturing deduction, partially offset by state income taxes. The effective income tax benefit rate was 13.5% for the three months ended March 31, 2009. The effective 2009 period tax rate was below the statutory rate of 35% primarily due to the decrease in the domestic manufacturing deduction lost caused by carrying back the year-to-date taxable loss and state income taxes, partially offset by state tax credits.

There was a $1,389 reduction in the total gross unrecognized tax benefits for the three months ended March 31, 2010 related to the settlement of a tax issue with tax authorities. Management anticipates no material reductions to the total amount of unrecognized tax benefits within the next twelve months.

The Company recognizes penalties and interest accrued related to unrecognized tax benefits in income tax expense. As of March 31, 2010, the Company had $167 of accrued interest and penalties related to uncertain tax positions.

The Company files income tax returns in the U.S. federal jurisdiction, various states and foreign jurisdictions. The Company is no longer subject to examinations by tax authorities before the year 2001. During the first quarter of 2010, the Internal Revenue Service completed the audit of the Company for the 2007 tax year with no assessment.

11. Earnings (Loss) per Share

There are no adjustments to “Net income (loss)” for the diluted earnings (loss) per share computations.

The following table reconciles the denominator for the basic and diluted earnings (loss) per share computations shown in the consolidated statements of operations:

 

    Three Months Ended
March 31,
            2010                   2009        

Weighted average common shares—basic

  66,038,045   65,797,273

Plus incremental shares from:

   

Assumed exercise of options

  129,108   —  
       

Weighted average common shares—diluted

  66,167,153   65,797,273
       

Excluded from the computation of diluted earnings per share for the three months ended March 31, 2010 are options to purchase 612,720 shares of common stock. These options were outstanding during the period reported but were excluded because the option exercise price was greater than the average market price of the shares. As the Company recognized a net loss for the three months ended March 31, 2009, all outstanding options to purchase shares of common stock were excluded from the computation of diluted loss per share because they were considered to be antidilutive.

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

12. Comprehensive Income (Loss) Information

 

    Three Months Ended
March 31,
 
            2010                   2009          

Net income (loss)

  $     17,647   $ (6,075

Other comprehensive income (loss):

   

Amortization of benefits liability, net of tax

    2,150     350   

Change in cumulative foreign currency translation adjustment

    562     (89
             

Comprehensive income (loss)

  $ 20,359   $ (5,814
             

13. Pension and Post-Retirement Benefit Costs

Components of net periodic benefit cost are as follows:

 

    Three Months Ended March 31,
    Pension     Post-retirement
Healthcare
        2010             2009             2010           2009    

Service cost

   $     263       $     246       $     13    $     20

Interest cost

    690        623        224     281

Expected return on plan assets

    (484     (470     —       —  

Amortization of transition obligation

    —          —          28     28

Amortization of prior service cost

    74        80        53     53

Amortization of net loss

    383        351        7     26
                           

Net periodic benefit cost

   $ 926       $ 830       $ 325    $ 408
                           

The Company contributed $103 and $91 to the Salaried and Wage pension plans, respectively, in the first three months of 2010. The Company made no contributions to either pension plan during the first three months of 2009. The Company expects to make additional contributions of $1,062 to the Salaried pension plan and $1,299 to the Wage pension plan during the fiscal year ending December 31, 2010.

14. Acquisition

On March 26, 2009, the Company completed the acquisition of a Janesville, Wisconsin PVC pipe plant. The plant has an estimated pipe production capacity of 175 million pounds per year and has the ability to produce PVC pipe in sizes varying up to 24 inches for use in a variety of applications including sewer, water, plumbing and irrigation. The purchase price was $6,297, and no goodwill was recognized as a result of this acquisition. Because of the size of the acquisition, no pro forma disclosures were required.

15. Commitments and Contingencies

The Company is subject to environmental laws and regulations that can impose civil and criminal sanctions and that may require it to mitigate the effects of contamination caused by the release or disposal of hazardous substances into the environment. Under one law, an owner or operator of property may be held strictly liable for remediating contamination without regard to whether that person caused the contamination, and without regard to whether the practices that resulted in the contamination were legal at the time they occurred. Because several of the Company’s production sites have a history of industrial use, it is impossible to predict precisely what effect these requirements will have on the Company.

Contract Disputes with Goodrich and PolyOne. In connection with the 1990 and 1997 acquisitions of the Goodrich Corporation (“Goodrich”) chemical manufacturing complex in Calvert City, Kentucky, Goodrich agreed to indemnify the Company for any liabilities related to preexisting contamination at the complex. For its part, the Company agreed to indemnify Goodrich for post-closing contamination caused by the Company’s operations. The soil and groundwater at the complex, which does not include the Company’s nearby PVC facility, had been extensively contaminated by Goodrich’s operations. In 1993, Goodrich spun off the predecessor of PolyOne Corporation (“PolyOne”), and that predecessor assumed Goodrich’s indemnification obligations relating to preexisting contamination.

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

In 2003, litigation arose among the Company, Goodrich and PolyOne with respect to the allocation of the cost of remediating contamination at the site. The parties settled this litigation in December 2007 and the case was dismissed. In the settlement the parties agreed that, among other things: (1) PolyOne would pay 100% of the costs (with specified exceptions), net of recoveries or credits from third parties, incurred with respect to environmental issues at the Calvert City site from August 1, 2007 forward; (2) either the Company or PolyOne might, from time to time in the future (but not more than once every five years), institute an arbitration proceeding to adjust that percentage; and (3) the Company and PolyOne would negotiate a new environmental remediation utilities and services agreement to cover the Company’s provision to or on behalf of PolyOne of certain environmental remediation services at the site. The current environmental remediation activities at the Calvert City complex do not have a specified termination date but are expected to last for the foreseeable future. The costs incurred by PolyOne to provide the environmental remediation services were $2,718 in 2009. On March 17, 2010, the Company received notice of PolyOne’s intention to commence an arbitration proceeding to readjust the percentage allocation of costs. The Company is not in a position at this time to state what effect, if any, the arbitration proceeding could have on the Company’s financial condition, results of operations or cash flows in 2010 and later years.

Administrative Proceedings. There are several administrative proceedings in Kentucky involving the Company, Goodrich and PolyOne related to the same manufacturing complex in Calvert City. In 2003, the Kentucky Environmental and Public Protection Cabinet (the “Cabinet”) re-issued Goodrich’s Resource Conservation and Recovery Act (“RCRA”) permit which requires Goodrich to remediate contamination at the Calvert City manufacturing complex. Both Goodrich and PolyOne challenged various terms of the permit in an attempt to shift Goodrich’s clean-up obligations under the permit to the Company.

In January 2004, the Cabinet notified the Company that the Company’s ownership of a closed landfill (known as former Pond 4) requires it to submit an application for its own permit under RCRA. This could require the Company to bear the cost of performing remediation work at former Pond 4 and adjacent areas at the complex. The Company challenged the Cabinet’s January 2004 order and has obtained several extensions to submit the required permit application. In October 2006, the Cabinet notified Goodrich and the Company that both were “operators” of former Pond 4 under RCRA, and ordered them to jointly submit an application for a RCRA permit. Goodrich and the Company have both challenged the Cabinet’s October 2006 order. On December 18, 2009, the Cabinet notified the Company that it has withdrawn the requirement for the Company to submit a permit application with regard to Pond 4.

All of these administrative proceedings have been consolidated, and the case is pending before the Cabinet.

Change in Regulatory Regime. On May 22, 2009, the Cabinet sent a letter to the U.S. Environmental Protection Agency (“EPA”) requesting the EPA’s assistance in addressing contamination at the Calvert City site under the U.S. Comprehensive Environmental Response, Compensation, and Liability Act (“CERCLA”). In its response to the Cabinet on May 29, 2009, the EPA stated that it concurred with the Cabinet’s request and would incorporate work previously conducted under the Cabinet’s RCRA authority into the EPA’s cleanup efforts under CERCLA. Since 1983, the EPA has been addressing contamination at an abandoned landfill adjacent to the Company’s plant which had been operated by Goodrich and which was being remediated pursuant to CERCLA. During the past two years, the EPA has directed Goodrich and PolyOne to conduct additional investigation activities at the landfill and at the Company’s plant. On June 26, 2009, the EPA notified the Company that the Company may have potential liability under section 107(a) of CERCLA at its plant site. Liability under section 107(a) of CERCLA is strict and joint and several. The EPA specified a period of 60 days during which the Company could negotiate the performance and funding of response activities at the site. The EPA’s letter of June 26 also identified Goodrich and PolyOne, among others, as potentially responsible parties at the plant site. The Company negotiated, in conjunction with the other potentially responsible parties, an Administrative Settlement Agreement and Order to conduct a remedial investigation and feasibility study, which became effective on December 9, 2009. The parties submitted a draft work plan to implement that agreement to the EPA on April 1, 2010 for the EPA’s review. The parties expect to conduct the remedial investigation and feasibility study upon approval of the work plan.

Litigation Related to the Administrative Proceedings. The Company has the contractual right to reconvey title to former Pond 4 back to Goodrich, and the Company has tendered former Pond 4 back to Goodrich under this provision. In March 2005, the Company sued Goodrich in the United States District Court for the Western District of Kentucky to require Goodrich to accept the tendered reconveyance and to indemnify the Company for costs the Company incurred in connection with former Pond 4. Goodrich subsequently filed a third-party complaint against PolyOne, seeking to hold PolyOne responsible for any of Goodrich’s former Pond 4 liabilities to the Company. Goodrich moved to dismiss the Company’s suit against it, the Company filed a motion for partial summary judgment against Goodrich, and PolyOne moved to dismiss Goodrich’s third-party complaint against it. In March 2007, the court granted Goodrich’s motion to dismiss the Company’s claim that Goodrich is required to accept the tendered reconveyance. Although the Company’s motion for partial summary judgment was denied then, the Company’s claim for indemnification of its costs incurred in connection with Pond 4 is still pending before the court.

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

Monetary Relief. Except as noted above, with respect to the settlement of the contract litigation among the Company, Goodrich and PolyOne, none of the court, the Cabinet or the EPA has established any allocation of the costs of remediation among the various parties that are involved in the judicial and administrative proceedings discussed above. The Company is not in a position at this time to state what effect, if any, the resolution of these proceedings could have on the Company’s financial condition, results of operations or cash flows in 2010 and later years. Any cash expenditures that the Company might incur in the future with respect to the remediation of contamination at the complex would likely be spread out over an extended period. As a result, the Company believes it is unlikely that any remediation costs allocable to it will be material in terms of expenditures made in any individual reporting period.

Environmental Investigations at Calvert City. In 2002, the National Enforcement Investigations Center (“NEIC”) of the EPA investigated the Company’s manufacturing complex in Calvert City. In early 2004, the NEIC investigated the Company’s nearby PVC plant. The EPA subsequently submitted information requests to the Company under the Clean Air Act and RCRA. The Company and the EPA met in 2004 to attempt to voluntarily resolve the notices of violation that were issued to the Company for the 2002 investigation and to voluntarily resolve any issues raised at the PVC plant in the 2004 investigation. Since then, the parties have continued to engage in settlement discussions. The EPA has indicated that it will impose monetary penalties and require plant modifications that will involve capital expenditures. The Company has recorded an accrual for a probable loss related to monetary penalties and other items to be expensed. Although the ultimate amount of liability is not ascertainable, the Company believes that the resolution of this matter will not have a material adverse effect on the Company’s financial condition, results of operations or cash flows.

EPA Audit of Ethylene Units in Lake Charles. During 2007, the EPA conducted an audit of the Company’s ethylene units in Lake Charles, Louisiana, with a focus on leak detection and repair, or LDAR. In January 2008, the U.S. Department of Justice, or DOJ, notified the Company that the EPA had referred the matter to the DOJ to bring a civil case against the Company alleging violations of various environmental laws and regulations. The DOJ informed the Company that it would seek monetary penalties and require the Company to implement an “enhanced LDAR” program for the ethylene units. The Company’s representatives met with the EPA in February 2008 to conduct initial settlement discussions. While the Company can offer no assurance as to an outcome, the Company believes that the resolution of this matter will not have a material adverse effect on the Company’s financial condition, results of operations or cash flows.

In addition to the matters described above, the Company is involved in various routine legal proceedings incidental to the conduct of its business. The Company does not believe that any of these routine legal proceedings will have a material adverse effect on its financial condition, results of operations or cash flows.

16. Segment Information

The Company operates in two principal business segments: Olefins and Vinyls. These segments are strategic business units that offer a variety of different products. The Company manages each segment separately as each business requires different technology and marketing strategies.

 

    Three Months Ended
March 31,
            2010                   2009        

Net external sales

   

Olefins

   

Polyethylene

   $     414,373    $     256,374

Ethylene, styrene and other

    150,651     66,395
           

Total olefins

    565,024     322,769

Vinyls

   

Fabricated finished products

    84,580     62,428

VCM, PVC and other

    128,730     103,054
           

Total vinyls

    213,310     165,482
           
   $ 778,334    $ 488,251
           

Intersegment sales

   

Olefins

   $ 35,768    $ 7,047

Vinyls

    234     464
           
   $ 36,002    $ 7,511
           

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

    Three Months Ended
March 31,
 
            2010                     2009          

Income (loss) from operations

   

Olefins

   $     58,245       $     16,074   

Vinyls

    (14,926     (15,381

Corporate and other

    (8,890     (1,596
               
   $ 34,429       $ (903
               

Depreciation and amortization

   

Olefins

   $ 21,236       $ 19,724   

Vinyls

    10,645        9,188   

Corporate and other

    147        75   
               
   $ 32,028       $ 28,987   
               

Other income, net

   

Olefins

   $ 38       $ 130   

Vinyls

    383        4   

Corporate and other

    673        2,343   
               
   $ 1,094       $ 2,477   
               

Provision for (benefit from) income taxes

   

Olefins

   $ 16,849       $ 2,781   

Vinyls

    (5,832     (6,806

Corporate and other

    (1,929     3,078   
               
   $ 9,088       $ (947
               

Capital expenditures

   

Olefins

   $ 5,298       $ 17,430   

Vinyls

    9,164        15,313   

Corporate and other

    257        49   
               
   $ 14,719       $ 32,792   
               

A reconciliation of total segment income (loss) from operations to consolidated income (loss) before income taxes is as follows:

  

    Three Months Ended
March 31,
 
            2010                     2009          

Income (loss) from operations

   $     34,429       $ (903

Interest expense

    (8,788     (8,596

Other income, net

    1,094        2,477   
               

Income (loss) before income taxes

   $ 26,735       $ (7,022
               
    March 31,
2010
    December 31,
2009
 

Total assets

   

Olefins

   $     1,362,630       $     1,345,545   

Vinyls

    759,730        686,831   

Corporate and other

    344,595        413,980   
               
   $ 2,466,955       $ 2,446,356   
               

17. Subsequent Events

Subsequent events were evaluated through the date on which the financial statements were issued.

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

18. Guarantor Disclosures

The Company’s payment obligations under the Company’s 6 5/8% senior notes due 2016 and 6 3/4% senior notes due 2032 are fully and unconditionally guaranteed by each of its current and future domestic restricted subsidiaries that guarantee other debt of the Company or of another guarantor of the senior notes in excess of $5,000 (the “Guarantor Subsidiaries”). Each Guarantor Subsidiary is 100% owned by Westlake Chemical Corporation. These guarantees are the joint and several obligations of the Guarantor Subsidiaries. The following unaudited condensed consolidating financial information presents the financial condition, results of operations and cash flows of Westlake Chemical Corporation, the Guarantor Subsidiaries and the remaining subsidiaries that do not guarantee the senior notes (the “Non-Guarantor Subsidiaries”), together with consolidating adjustments necessary to present the Company’s results on a consolidated basis.

The condensed consolidating statement of operations for the three months ended March 31, 2009 has been revised to correct the (benefit from) provision for income taxes allocated between the accounts of Westlake Chemical Corporation and the Guarantor and Non-Guarantor Subsidiaries. The condensed consolidating statement of cash flows for the three months ended March 31, 2009 has also been revised to reflect these corrections. In addition, the condensed consolidating statement of cash flows for the three months ended March 31, 2009 has been revised to reflect the intercompany financing activities between Westlake Chemical Corporation and its Guarantor and Non-Guarantor Subsidiaries. These revisions had no impact on the consolidated totals in the condensed consolidating statement of operations or the condensed consolidating statement of cash flows for the three months ended March 31, 2009.

Condensed Consolidating Financial Information as of March 31, 2010

 

    Westlake
Chemical
    Corporation    
  Guarantor
    Subsidiaries    
  Non-
Guarantor
    Subsidiaries    
      Eliminations             Consolidated    

Balance Sheet

         

Current assets

         

Cash and cash equivalents

   $ 173,142    $ 61    $ 12,060    $ —         $ 185,263

Accounts receivable, net

    149,011     388,867     5,576     (138,166     405,288

Inventories, net

    —       384,722     13,690     —          398,412

Prepaid expenses and other current assets

    360     11,588     223     —          12,171

Deferred income taxes

    3,777     22,644     79     (1     26,499
                               

Total current assets

    326,290     807,882     31,628     (138,167     1,027,633

Property, plant and equipment, net

    —       1,170,276     13,069     —          1,183,345

Equity investments

    1,340,463     23,250     34,330     (1,363,713     34,330

Restricted cash

    96,220     —       —       —          96,220

Other assets, net

    54,992     110,764     5,606     (45,935     125,427
                               

Total assets

   $ 1,817,965    $ 2,112,172    $ 84,633    $ (1,547,815    $ 2,466,955
                               

Current liabilities

         

Accounts payable

   $ —      $ 192,327    $ 4,442    $ (1,356    $ 195,413

Accrued liabilities

    9,996     83,357     1,151     (253     94,251
                               

Total current liabilities

    9,996     275,684     5,593     (1,609     289,664

Long-term debt

    504,531     171,043     12,387     (172,541     515,420

Deferred income taxes

    —       319,691     742     (9,900     310,533

Other liabilities

    53     47,900     —       —          47,953

Stockholders’ equity

    1,303,385     1,297,854     65,911     (1,363,765     1,303,385
                               

Total liabilities and stockholders’ equity

   $     1,817,965    $     2,112,172    $     84,633    $ (1,547,815    $     2,466,955
                               

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

Condensed Consolidating Financial Information as of December 31, 2009

 

    Westlake
Chemical
    Corporation    
  Guarantor
    Subsidiaries    
  Non-
Guarantor
    Subsidiaries    
      Eliminations             Consolidated    

Balance Sheet

         

Current assets

         

Cash and cash equivalents

   $ 232,802    $ 77    $ 12,713    $ —         $ 245,592

Accounts receivable, net

    88,139     331,975     4,655     (84,973     339,796

Inventories, net

    —       356,788     12,629     —          369,417

Prepaid expenses and other current assets

    370     6,671     33     —          7,074

Deferred income taxes

    3,777     22,644     284     (206     26,499
                               

Total current assets

    325,088     718,155     30,314     (85,179     988,378

Property, plant and equipment, net

    —       1,181,221     13,090     —          1,194,311

Equity investments

    1,317,935     23,250     33,925     (1,341,185     33,925

Restricted cash

    101,149     —       —       —          101,149

Other assets, net

    56,194     113,318     5,827     (46,746     128,593
                               

Total assets

   $ 1,800,366    $ 2,035,944    $ 83,156    $ (1,473,110    $ 2,446,356
                               

Current liabilities

         

Accounts payable

   $ 2    $ 175,472    $ 4,526    $ (870    $ 179,130

Accrued liabilities

    10,818     95,197     1,586     (165     107,436
                               

Total current liabilities

    10,820     270,669     6,112     (1,035     286,566

Long-term debt

    504,511     119,365     11,674     (120,150     515,400

Deferred income taxes

    —       319,715     616     (10,713     309,618

Other liabilities

    53     49,737     —       —          49,790

Stockholders’ equity

    1,284,982     1,276,458     64,754     (1,341,212     1,284,982
                               

Total liabilities and stockholders’ equity

   $     1,800,366    $     2,035,944    $     83,156    $ (1,473,110    $     2,446,356
                               

 

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Table of Contents

WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

Condensed Consolidating Financial Information for the Three Months Ended March 31, 2010

 

    Westlake
Chemical
    Corporation    
    Guarantor
    Subsidiaries    
    Non-
Guarantor
    Subsidiaries    
        Eliminations         Consolidated  

Statement of Operations

         

Net sales

   $ —         $ 769,107       $     9,819       $ (592    $     778,334   

Cost of sales

    —          712,544        8,702        (592     720,654   
                                       

Gross profit

    —          56,563        1,117        —          57,680   

Selling, general and administrative expenses

    1,055        21,080        1,116        —          23,251   
                                       

(Loss) income from operations

    (1,055     35,483        1        —          34,429   

Interest expense

    (5,463     (3,226     (99     —          (8,788

Other income, net

    21,964        259        836        (21,965     1,094   
                                       

Income before income taxes

    15,446        32,516        738        (21,965     26,735   

(Benefit from) provision for income taxes

    (2,201     11,146        143        —          9,088   
                                       

Net income

   $     17,647       $     21,370       $ 595       $ (21,965    $ 17,647   
                                       
Condensed Consolidating Financial Information for the Three Months Ended March 31, 2009   
    Westlake
Chemical
    Corporation    
    Guarantor
    Subsidiaries    
    Non-
Guarantor
    Subsidiaries    
        Eliminations             Consolidated      

Statement of Operations

         

Net sales

   $     —         $     482,996       $     5,729       $ (474    $     488,251   

Cost of sales

    —          461,775        6,886        (474     468,187   
                                       

Gross profit (loss)

    —          21,221        (1,157     —          20,064   

Selling, general and administrative expenses

    1,058        18,663        1,246        —          20,967   
                                       

(Loss) income from operations

    (1,058     2,558        (2,403     —          (903

Interest expense

    (5,044     (3,544     (8     —          (8,596

Other (expense) income, net

    (2,273     314        1,847        2,589        2,477   
                                       

Loss before income taxes

    (8,375     (672     (564     2,589        (7,022

(Benefit from) provision for income taxes

    (2,300     1,966        (613     —          (947
                                       

Net (loss) income

   $ (6,075    $ (2,638    $ 49       $ 2,589       $ (6,075
                                       

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

Condensed Consolidating Financial Information for the Three Months Ended March 31, 2010

 

    Westlake
Chemical
    Corporation    
    Guarantor
    Subsidiaries    
    Non-
Guarantor
    Subsidiaries    
        Eliminations             Consolidated      

Statement of Cash Flows

         

Cash flows from operating activities

         

Net income

   $ 17,647       $ 21,370       $ 595       $ (21,965    $ 17,647   

Adjustments to reconcile net income to net cash used for operating activities

         

Depreciation and amortization

    394        31,052        976        —          32,422   

Provision for doubtful accounts

    —          150        15        —          165   

Stock-based compensation expense

    —          1,357        33        —          1,390   

Loss from disposition of fixed assets

    —          187        —          —          187   

Deferred income taxes

    (88     641        111        —          664   

Equity in income of joint venture

    —          —          (405     —          (405

Net changes in working capital and other

    (22,439     (104,925     (1,749     21,965        (107,148
                                       

Net cash used for operating activities

    (4,486     (50,168     (424     —          (55,078

Cash flows from investing activities

         

Additions to property, plant and equipment

    —          (14,194     (525     —          (14,719

Proceeds from repayment of loan to affiliate

    —          —          167        —          167   

Settlements of derivative instruments

    —          7,785        —          —          7,785   
                                       

Net cash used for investing activities

    —          (6,409     (358     —          (6,767

Cash flows from financing activities

         

Intercompany financing

    (56,690     56,561        129        —          —     

Proceeds from exercise of stock options

    344        —          —          —          344   

Dividends paid

    (3,802     —          —          —          (3,802

Utilization of restricted cash

    4,974        —          —          —          4,974   
                                       

Net cash (used for) provided by financing activities

    (55,174     56,561        129        —          1,516   

Net decrease in cash and cash equivalents

    (59,660     (16     (653     —          (60,329

Cash and cash equivalents at beginning of period

    232,802        77        12,713        —          245,592   
                                       

Cash and cash equivalents at end of period

   $     173,142       $ 61       $     12,060       $ —         $     185,263   
                                       

 

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WESTLAKE CHEMICAL CORPORATION

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - Continued

(Unaudited)

(in thousands of dollars, except share amounts and per share data)

 

Condensed Consolidating Financial Information for the Three Months Ended March 31, 2009

 

    Westlake
Chemical
    Corporation    
    Guarantor
    Subsidiaries    
    Non-
Guarantor
    Subsidiaries    
        Eliminations             Consolidated      

Statement of Cash Flows

         

Cash flows from operating activities

         

Net (loss) income

   $ (6,075    $ (2,638    $ 49       $     2,589       $ (6,075

Adjustments to reconcile net (loss) income to net cash (used for) provided by operating activities

         

Depreciation and amortization

    318        27,993        994        —          29,305   

(Recovery of) provision for doubtful accounts

    —          (130     40        —          (90

Stock-based compensation expense

    —          1,269        40        —          1,309   

Loss from disposition of fixed assets

    —          293        —          —          293   

Deferred income taxes

    5,543        3,175        (613     —          8,105   

Equity in income of joint venture

    —          —          (1,763     —          (1,763

Net changes in working capital and other

    189        90,124        1,495        (2,589     89,219   
                                       

Net cash (used for) provided by operating activities

    (25     120,086        242        —          120,303   

Cash flows from investing activities

         

Additions to property, plant and equipment

    —          (32,636     (156     —          (32,792

Acquisition of business

    —          (6,297     —          —          (6,297

Settlements of derivative instruments

    —          (1,352     —          —          (1,352
                                       

Net cash used for investing activities

    —          (40,285     (156     —          (40,441

Cash flows from financing activities

         

Intercompany financing

    79,799        (79,761     (38     —          —     

Proceeds from exercise of stock options

    14        —          —          —          14   

Dividends paid

    (3,461     —          —          —          (3,461

Utilization of restricted cash

    14,026        —          —          —          14,026   

Capitalized debt issuance costs

    (1,337     —          —          —          (1,337
                                       

Net cash provided by (used for) financing activities

    89,041        (79,761     (38     —          9,242   

Net increase in cash and cash equivalents

    89,016        40        48        —          89,104   

Cash and cash equivalents at beginning of period

    88,368        69        1,802        —          90,239   
                                       

Cash and cash equivalents at end of period

   $     177,384       $ 109       $     1,850       $ —         $     179,343   
                                       

 

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Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

This discussion and analysis should be read in conjunction with information contained in the accompanying unaudited consolidated interim financial statements of Westlake Chemical Corporation and the notes thereto and the consolidated financial statements and notes thereto of Westlake Chemical Corporation included in Westlake Chemical Corporation’s Annual Report on Form 10-K for the fiscal year ended December 31, 2009. The following discussion contains forward-looking statements. Please read “Forward-Looking Statements” for a discussion of limitations inherent in such statements.

We are a vertically integrated manufacturer and marketer of petrochemicals, polymers and fabricated products. Our two principal business segments are olefins and vinyls. We use the majority of our internally-produced basic chemicals to produce higher value-added chemicals and fabricated products.

Beginning in 2006 and continuing through the first quarter of 2010, weakness in the construction markets contributed to lower demand for our vinyls products, and operating margins declined in our vinyls business. In addition, a precipitous decline in caustic prices driven by reduced industrial activity further contributed to the operating losses in our Vinyls segment in 2009 and the first quarter of 2010. Looking forward, North American PVC capacity is projected to increase over the next two years and, as a result, operating rates and margins may be negatively impacted. In 2008, olefins margins declined significantly due to a sharp drop in product demand that started in the third quarter of 2008 as customers began to anticipate lower product prices due to a weakened global economy and collapsing energy prices. This was followed by a sharp drop in product prices in the last quarter of 2008, which resulted in continued weak demand, lower operating rates and a significant operating loss in the fourth quarter of 2008. In 2009 and the first quarter of 2010, a strong export market and balanced supply and demand for polyethylene in the U.S. resulted in increased sales volumes and positive operating margins and cash flow for our Olefins segment. In addition, a cost advantage for gas-based ethylene producers over naphtha-based ethylene producers and lower customer inventory levels following the destocking that occurred in the fourth quarter of 2008 and first quarter of 2009 also contributed to the increased demand and margins in our Olefins segment. Olefins industry forecasts show a significant increase in worldwide ethylene and ethylene derivative capacity over the next several years, with the largest increase expected to come from the Middle East and Asia. As a result, olefins operating margins may be negatively impacted.

While the economic slowdown has been challenging for our customers, we believe our customer base remains generally healthy. As we continue to manage our business in the current environment, including the slowdown in construction activity, we have taken steps designed to address the decrease in demand and margins in our Vinyls segment and its resulting impact on our operations by matching production with sales demand and continuing to operate our plants in an efficient manner. We have also implemented cost reduction programs and are monitoring discretionary capital spending to preserve cash. The global economic downturn has been challenging on our business and depending on the performance of the economy in 2010 and beyond could have a negative affect on our financial condition, results of operations or cash flows.

Recent Developments

In January 2010, our complex in Lake Charles, Louisiana experienced freezing temperatures that resulted in damage to a compressor at one of our ethylene units, resulting in an unscheduled shutdown of that unit for a total of 21 days. The unit was restarted in late January. As a result of the outage, we incurred approximately $6.9 million in repair costs and unabsorbed fixed manufacturing costs, which negatively impacted income from operations in the first quarter of 2010.

 

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Results of Operations

 

    Three Months Ended
March 31,
 
    2010     2009  
    (dollars in thousands)  

Net external sales

   

Olefins

   

Polyethylene

   $ 414,373       $     256,374   

Ethylene, styrene and other

    150,651        66,395   
               

Total olefins

    565,024        322,769   
               

Vinyls

   

Fabricated finished products

    84,580        62,428   

VCM, PVC and other

    128,730        103,054   
               

Total vinyls

    213,310        165,482   
               

Total

   $     778,334       $ 488,251   
               
    Three Months Ended
March 31,
 
    2010     2009  
    (dollars in thousands)  

Income (loss) from operations

   

Olefins

  $ 58,245      $ 16,074   

Vinyls

    (14,926     (15,381

Corporate and other

    (8,890     (1,596
               

Total income (loss) from operations

    34,429        (903

Interest expense

    (8,788     (8,596

Other income, net

    1,094        2,477   

Provision for (benefit from) income taxes

    9,088        (947
               

Net income (loss)

  $ 17,647      $ (6,075
               

Diluted earnings (loss) per share

  $ 0.27      $ (0.09
               
    Three Months Ended
March 31, 2010
 
    Average
    Sales Price    
        Volume      

Product sales price and volume percentage change from prior year period

   

Olefins (1)

    +57.6%        +17.3%   

Vinyls (2)

    +3.1%        +25.8%   

Company average

    +39.1%        +20.2%   

 

(1)    Includes: Ethylene and co-products, polyethylene, and styrene.

 

(2)    Includes: Ethylene co-products, caustic, VCM, PVC resin, PVC pipe, and other fabricated products.

   
    Three Months Ended
March 31,
 
    2010     2009  

Average industry prices (1)

   

Ethane (cents/lb)

    24.7        12.0   

Propane (cents/lb)

    29.4        16.0   

Ethylene (cents/lb) (2)

    52.3        31.5   

Polyethylene (cents/lb) (3)

    86.3        65.0   

Styrene (cents/lb) (4)

    67.7        40.4   

Caustic ($/short ton) (5)

    273.3        821.7   

Chlorine ($/short ton) (6)

    311.7        175.0   

PVC (cents/lb) (7)

    66.3        45.7   

 

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(1) Industry pricing data was obtained through the Chemical Market Associates, Inc., or CMAI. We have not independently verified the data.

 

(2) Represents average North American contract prices of ethylene over the period as reported by CMAI.

 

(3) Represents average North American contract prices of polyethylene low density film over the period as reported by CMAI.

 

(4) Represents average North American contract prices of styrene over the period as reported by CMAI.

 

(5) Represents average North American acquisition prices of caustic soda (diaphragm grade) over the period as reported by CMAI.

 

(6) Represents average North American contract prices of chlorine (into chemicals) over the period as reported by CMAI.

 

(7) Represents average North American contract prices of PVC over the period as reported by CMAI.

Summary

For the quarter ended March 31, 2010, net income was $17.6 million, or $0.27 per diluted share, on net sales of $778.3 million. This represents a positive change in net income of $23.7 million, or $0.36 per diluted share, from the quarter ended March 31, 2009 net loss of $6.1 million, or $0.09 per diluted share, on net sales of $488.3 million. Sales for the first quarter of 2010 increased $290.0 million compared to the first quarter of 2009 due primarily to higher sales prices and sales volumes for most of our major products. Income from operations was $34.4 million for the first quarter of 2010 as compared to loss from operations of $0.9 million for the first quarter of 2009. Operating margins benefited from improved production rates, a 20.2% increase in sales volume and higher polyethylene margins, partially offset by lower caustic margins resulting from a 66.7% decrease in industry caustic prices compared to the first quarter of 2009 and the unscheduled outage caused by freezing temperatures at one of our ethylene facilities in Lake Charles in the first quarter of 2010. As a result of the Lake Charles outage, we lost 21 days of ethylene production and expensed repairs and unabsorbed fixed manufacturing costs of $6.9 million. The first quarter of 2009 was negatively impacted by an unscheduled outage at our Calvert City facility and a turnaround at one of our ethylene units in Lake Charles, which resulted in repair costs and expensing of unabsorbed manufacturing costs of $19.5 million. Trading activity resulted in a gain of $0.5 million in the first quarter of 2010 compared to a gain of $4.0 million in the first quarter of 2009.

RESULTS OF OPERATIONS

First Quarter 2010 Compared with First Quarter 2009

Net Sales. Net sales increased by $290.0 million, or 59.4%, to $778.3 million in the first quarter of 2010 from $488.3 million in the first quarter of 2009. This increase was primarily due to higher sales prices for all major products except caustic, and higher sales volume for all major products except styrene. Average sales prices for the first quarter of 2010 increased by 39.1% as compared to the first quarter of 2009. Overall sales volume increased by 20.2% as compared to the first quarter of 2009, primarily attributable to higher demand for most of our major products.

Gross Margin. Gross margin percentage of 7.4% for the first quarter of 2010 increased from the 4.1% gross margin percentage for the first quarter of 2009. The improvement was primarily due to an increase in product sales prices, higher production rates and increased sales volume, which were partially offset by higher feedstock costs. In addition, the gross margin for the first quarter of 2010 was negatively impacted by the lost ethylene production, repair costs and unabsorbed fixed manufacturing costs incurred due to the Lake Charles outage. The 2009 gross margin was negatively impacted by the ice storm in Calvert City and the turnaround of one of our ethylene units in Lake Charles. Our raw material cost in both segments normally tracks industry prices, which experienced an increase of 105.8% for ethane and 83.8% for propane as compared to the first quarter of 2009. Sales prices increased an average of 39.1% during the first quarter of 2010.

Selling, General and Administrative Expenses. Selling, general and administrative expenses for the first quarter of 2010 increased by $2.3 million, or 11.0%, as compared to the first quarter of 2009. The increase was primarily attributable to higher professional fees and an increase in selling expenses consistent with the increase in sales.

Interest Expense. Interest expense increased by $0.2 million to $8.8 million in the first quarter of 2010 primarily due to the higher average debt outstanding in the first quarter of 2010.

Other Income, Net. Other income, net decreased to $1.1 million in the first quarter of 2010 from $2.5 million in the first quarter of 2009 primarily due to lower equity in income from our joint venture in China and lower interest income.

Income Taxes. The effective income tax rate was 34.0% for the first quarter of 2010. The effective 2010 period tax rate was below the statutory rate of 35% primarily due to state tax credits and the domestic manufacturing deduction, partially offset by state income taxes. The effective income tax benefit rate was 13.5% for the first quarter of 2009. The effective 2009 period tax rate was below the statutory rate of 35% primarily due to the decrease in the domestic manufacturing deduction lost caused by carrying back the year-to-date taxable loss and state income taxes, partially offset by state tax credits.

 

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Olefins Segment

Net Sales. Net sales increased by $242.2 million, or 75.0%, to $565.0 million in the first quarter of 2010 from $322.8 million in the first quarter of 2009. This increase was primarily due to an increase in sales prices for all major olefins products and an increase in sales volume for all major olefins products, except styrene, as compared to the first quarter of 2009. Average sales prices for the Olefins segment increased by 57.6% in the first quarter of 2010 as compared to the first quarter of 2009, while average sales volumes increased by 17.3% in the first quarter of 2010 as compared to the first quarter of 2009.

Income from Operations. Income from operations increased by $42.1 million to $58.2 million in the first quarter of 2010 from $16.1 million in the first quarter of 2009. This increase was mainly attributable to improved polyethylene margins and higher operating rates. The increase was partially offset by the unscheduled outage at one of our ethylene units in Lake Charles. In addition, trading activity resulted in a gain of $0.5 million in the first quarter of 2010 as compared to a gain of $4.0 million in the first quarter of 2009. The first quarter of 2009 was negatively impacted by a turnaround at one of our ethylene units in Lake Charles.

Vinyls Segment

Net Sales. Net sales increased by $47.8 million, or 28.9%, to $213.3 million in the first quarter of 2010 from $165.5 million in the first quarter of 2009. This increase was primarily attributable to higher sales prices for all major vinyls products, except caustic, and an increase in sales volume for all major vinyls products. Average sales prices for the Vinyls segment increased by 3.1% in the first quarter of 2010 as compared to the first quarter of 2009, while average sales volumes increased by 25.8% in the first quarter of 2010 as compared to the first quarter of 2009.

Loss from Operations. The Vinyls segment incurred a loss from operations of $14.9 million in the first quarter of 2010 as compared to a loss from operations of $15.4 million in the first quarter of 2009, a positive change of $0.5 million. Operating results benefited from a 25.8% increase in sales volume and higher operating rates driven largely by increased customer demand. These increases were mostly offset by lower caustic margins, resulting from a 66.7% decrease in industry caustic prices, and higher feedstock costs.

CASH FLOW DISCUSSION FOR THREE MONTHS ENDED MARCH 31, 2010 AND 2009

Cash Flows

Operating Activities

Operating activities used cash of $55.1 million in the first three months of 2010 compared to cash provided of $120.3 million in the first three months of 2009. The $175.4 million decrease in cash flows from operating activities was primarily due to a decrease in cash provided from working capital, partially offset by an increase in income from operations in the first three months of 2010 compared to the prior year period. Income from operations increased by $35.3 million in the first three months of 2010 as compared to the first three months of 2009 primarily as a result of improved production rates, an increase in sales volume and higher margins for most of our products. Changes in components of working capital, which we define for purposes of this cash flow discussion as accounts receivable, inventories, prepaid expense and other current assets less accounts payable and accrued liabilities, used cash of $96.7 million in the first three months of 2010, compared to $107.9 million of cash provided in the first three months of 2009, an unfavorable change of $204.6 million. This change was largely due to an increase in accounts receivable and inventory primarily attributable to the increase in average product prices, sales volume and feedstock costs as compared to the prior year period.

Investing Activities

Net cash used for investing activities during the first three months of 2010 was $6.8 million as compared to net cash used for investing activities of $40.4 million in the first three months of 2009. Capital expenditures were $14.7 million in the first three months of 2010 compared to $32.8 million in the first three months of 2009. The decrease in capital expenditures in the 2010 period was largely attributable to expenditures related to capital projects performed during the turnaround at one of our ethylene facilities in Lake Charles and the completion of our new PVC pipe facility and PVC resin plant expansion in Yucca, Arizona and Calvert City, Kentucky, respectively, during the 2009 period. The remaining capital expenditures in the first three months of 2010 and 2009 primarily related to maintenance, safety and environmental projects. Other investing activities for the first three months of 2010 included proceeds of $7.8 million for the settlement of derivative instruments. In addition, we purchased a PVC pipe plant in Janesville, Wisconsin for $6.3 million during the first three months of 2009.

Financing Activities

Net cash provided by financing activities during the first three months of 2010 was $1.5 million as compared to net cash provided of $9.2 million in the first three months of 2009. The 2010 activity was primarily related to a $5.0 million draw-down of our restricted cash for use for eligible capital expenditures, partially offset by the $3.8 million payment of cash dividends. The 2009 activity was primarily related to a $14.0 million draw-down of our restricted cash, partially offset by the payment of cash dividends

 

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and costs associated with the issuance of the variable rate tax-exempt revenue bonds due August 1, 2029 under the Gulf Opportunity Zone Act of 2005 (the “Initial Series 2009A Revenue Bonds”) issued under a $100.0 million revenue bond issuance facility (the “Series 2009A Revenue Bonds Facility”) with the Louisiana Local Government Environmental Facility and Development Authority (the “Authority”), a political subdivision of the State of Louisiana, and the amendment of our revolving credit facility.

Liquidity and Capital Resources

Liquidity and Financing Arrangements

Our principal sources of liquidity are from cash and cash equivalents, restricted cash, cash from operations, short-term borrowings under our revolving credit facility and our long-term financing. As we continue to manage our business through the current economic environment, we have maintained our focus on cost control and various initiatives designed to preserve cash and liquidity.

In August 2008, we announced plans for the construction of a new chlor-alkali plant at our Geismar, Louisiana facility. The project is estimated to cost between $250 million and $300 million and would be partially funded with funds drawn from the proceeds of the issuance of the Initial Series 2009A Revenue Bonds and the 6 3/4% revenue bonds of the Authority, issued in August 2009 and December 2007, respectively, for our benefit, which are currently held as restricted cash. We expect the remaining funding would come from our revolving credit facility, cash flow from operations and, possibly, our ability to obtain additional financing in the future. At present, we are evaluating a start date for construction of this plant in light of the current economic and business conditions, and we are unable to predict when the plant may be completed.

We believe that our sources of liquidity as described above will be adequate to fund our normal operations and ongoing capital expenditures. Funding of any potential large expansions or any potential acquisitions of third-party assets may depend on our ability to obtain additional financing in the future. We must maintain a minimum fixed charge coverage ratio of 1.0:1 under our revolving credit facility or our ability to make distributions and acquisitions will be restricted. In February 2009, we amended our revolving credit facility to allow us to make distributions and specified acquisitions when our fixed charge coverage ratio falls below 1.0 but we maintain at least $125 million to $200 million (depending on the amount of the distribution or acquisition payment) of borrowing availability, including cash, under the credit facility. For the twelve months ended March 31, 2010, the fixed charge coverage ratio under our revolving credit facility was 2.8:1. The indenture governing our 6 5 /8% senior notes due 2016 and our 6 3/4% senior notes due 2032 (collectively, the “Senior Notes”) requires us to maintain a fixed charge coverage ratio of at least 2.0:1 in order to incur additional debt, except for specified permitted debt. For the twelve months ended March 31, 2010, this fixed charge coverage ratio was 7.6:1.

We may not be able to access additional liquidity at cost effective interest rates due to the volatility of the commercial credit markets. Despite the economic downturn, our management believes that our revolving credit facility should be available up to our borrowing base, if needed.

Cash and Restricted Cash

Total cash balances were $281.5 million at March 31, 2010, which included cash and cash equivalents of $185.3 million and restricted cash of $96.2 million. The restricted cash is held by a trustee until such time as we either request reimbursement of amounts used to expand, refurbish and maintain our facilities in Calcasieu and Ascension Parishes or instruct the trustee to direct pay interest payable to the holders of our 6 3/4% senior notes. In addition, we have a revolving credit facility available to supplement cash if needed, as described under “Debt” below.

Debt

As of March 31, 2010, our long-term debt, including current maturities, totaled $515.4 million, consisting of $250.0 million principal amount of 6 5/8% senior notes due 2016 (less the unamortized discount of $0.5 million), $250.0 million of 6 3/4% senior notes due 2032, a $5.0 million loan related to the proceeds from the sale of the Initial Series 2009A Revenue Bonds (supported by a $5.1 million letter of credit) and a $10.9 million loan from the proceeds of tax-exempt waste disposal revenue bonds (supported by an $11.3 million letter of credit). The 6 3/4% senior notes evidence and secure our obligations to the Authority under a loan agreement relating to the issuance of $250.0 million aggregate principal amount of the Authority’s tax-exempt revenue bonds. Debt outstanding under the Initial Series 2009A Revenue Bonds and the tax-exempt waste disposal revenue bonds bears interest at variable rates. As of March 31, 2010, we were in compliance with all of the covenants with respect to the Senior Notes, our loan related to the proceeds from the sale of the Initial Series 2009A Revenue Bonds, our waste disposal revenue bonds and our revolving credit facility.

In August 2009, the Authority issued $5.0 million of the Initial Series 2009A Revenue Bonds under the Series 2009A Revenue Bonds Facility. The bond proceeds, net of expenses, from this issuance were lent by the Authority to us under a loan agreement pursuant to which we agreed to pay all of the principal, premium, if any, and interest on the Initial Series 2009A Revenue Bonds and certain other amounts to the Authority. The Initial Series 2009A Revenue Bonds are backed by an irrevocable $5.1 million letter of credit in favor of The Bank of New York Mellon Trust Company, N.A., as trustee for the Initial Series 2009A Revenue Bonds, which

 

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secures our obligations under the loan agreement. The Initial Series 2009A Revenue Bonds bear interest at a floating rate which is set weekly via a remarketing arrangement and was 0.35% and 0.32% at March 31, 2010 and December 31, 2009, respectively. The interest rate mode and interest rate period of the Initial Series 2009A Revenue Bonds are subject to change at our direction under certain circumstances. The Initial Series 2009A Revenue Bonds and any subsequent bonds issued under the Series 2009A Revenue Bonds Facility will mature on August 1, 2029. We intend to use the bond proceeds to expand, refurbish and maintain certain of our facilities in the Louisiana Parishes of Calcasieu and Ascension and to fund interest payments to the holders of our 6 3/4% senior notes. We have not drawn any bond proceeds as of March 31, 2010. The net proceeds from this issuance, principal plus current and accrued interest income, remain with the trustee and are classified on our consolidated balance sheet as a non-current asset, restricted cash, until such time as we either request reimbursement of amounts used to expand, refurbish and maintain our facilities in Calcasieu and Ascension Parishes or instruct the trustee to direct pay interest payable to the holders of our 6 3/4% senior notes.

In September 2008, we amended our senior secured revolving credit facility to, among other things, increase the lenders’ commitments under the facility from $300 million to $400 million. On February 5, 2009, we further amended our revolving credit facility to allow us to make distributions and specified acquisitions when our fixed charge coverage ratio falls below 1.0 but we maintain at least $125 million to $200 million (depending on the amount of the distribution and acquisition payments) of borrowing availability, including cash, under the credit facility. At March 31, 2010, we had no borrowings under the revolving credit facility. Any borrowings under the facility will bear interest at either LIBOR plus a spread ranging from 2.75% to 3.50% or a base rate plus a spread ranging from 1.25% to 2.0%. The revolving credit facility also requires an unused commitment fee ranging from 0.75% to 0.875%, depending on the average daily borrowings. All interest rates under the facility are subject to monthly grid pricing adjustments based on prior month average daily loan availability. The revolving credit facility matures on September 8, 2013. As of March 31, 2010, we had outstanding letters of credit totaling $20.9 million and borrowing availability of $379.1 million under the revolving credit facility.

In December 2007, the Authority issued $250.0 million of 6 3/4% tax-exempt revenue bonds due November 1, 2032 under the Gulf Opportunity Zone Act of 2005. The bonds are non-callable through November 1, 2017. The bonds are subject to redemption and the holders may require the bonds to be repurchased upon a change of control or a change in or loss of the current tax status of the bonds. In connection with the issuance of the bonds, we entered into a loan agreement with the Authority pursuant to which we agreed to pay all of the principal, premium, if any, and interest on the bonds and certain other amounts to the Authority. The proceeds from the bond offering were loaned by the Authority to us. We intend to use the proceeds to expand, refurbish and maintain certain of our facilities in the Louisiana Parishes of Calcasieu and Ascension and to fund interest payments to the holders of our 6 3/4% senior notes. To evidence and secure our obligations under the loan agreement, we entered into a second supplemental indenture, by and among us, the subsidiary guarantors party thereto and The Bank of New York Mellon Trust Company, N.A., as trustee, and issued $250.0 million aggregate principal amount of our 6 3/4% senior notes due 2032 to be held by the trustee pursuant to the terms and provisions of the loan agreement. The 6 3/4% senior notes are unsecured and rank equally in right of payment with other existing and future unsecured senior indebtedness. All domestic restricted subsidiaries that guarantee other debt of ours or of another guarantor of the senior notes in excess of $5.0 million are guarantors of the Senior Notes. As of March 31, 2010, we had drawn $160.2 million of bond proceeds. The balance of the proceeds, principal plus current and accrued interest income, remains with a trustee, and is classified on our consolidated balance sheet as a non-current asset, restricted cash, until such time as we either request reimbursement of amounts used to expand, refurbish and maintain our facilities in Calcasieu and Ascension Parishes or instruct the trustee to direct pay interest payable to the holders of our 6 3/4% senior notes.

In January 2006, we issued $250.0 million aggregate principal amount of 6 5/8% senior notes due 2016. The 6   5/8% senior notes are unsecured and were issued with an original issue discount of $0.8 million. There is no sinking fund and no scheduled amortization of the notes prior to maturity. The notes are subject to redemption and the holders may require us to repurchase the notes upon a change of control. All domestic restricted subsidiaries that guarantee other debt of ours or of another guarantor of the senior notes in excess of $5.0 million are guarantors of the notes.

The agreements governing the Senior Notes and the revolving credit facility each contain customary covenants and events of default. Accordingly, these agreements impose significant operating and financial restrictions on us. These restrictions, among other things, provide limitations on incurrence of additional indebtedness, the payment of dividends, certain investments and acquisitions and sales of assets. The most significant of these provisions in the indenture for the Senior Notes restricts us from incurring additional debt, except specified permitted debt (including borrowings under our credit facility), when our fixed charge coverage ratio is below 2.0:1. These limitations are subject to a number of important qualifications and exceptions, including, without limitation, an exception for the payment of our regular quarterly dividend of up to $0.20 per share (currently $0.0575 per share). The Senior Notes indenture does not allow distributions unless, after giving pro forma effect to the distribution, our fixed charge coverage ratio is at least 2.0:1 and such payment, together with the aggregate amount of all other distributions after January 13, 2006, is less than the sum of 50% of our consolidated net income for the period from October 1, 2003 to the end of the most recent quarter for which financial statements have been filed, plus 100% of net cash proceeds received after October 1, 2003 as a contribution to our common equity capital or from the issuance or sale of certain securities, plus several other adjustments. For the twelve months ended March 31, 2010, the fixed charge coverage ratio under the Senior Notes indenture was 7.6:1. The amount allowed under this restriction was $467.7 million at March 31, 2010.

 

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The revolving credit facility also restricts distributions and specified acquisitions unless, after giving effect to such distribution or acquisition payment, our fixed charge coverage ratio is at least 1.0:1, provided that we may also make distributions and specified acquisitions when our fixed charge coverage ratio falls below 1.0:1 but we maintain at least $125 million to $200 million (depending on the amount of the distribution or acquisition payment) of borrowing availability, including cash, under the revolving credit facility. For the twelve months ended March 31, 2010, the fixed charge coverage ratio under the revolving credit facility was 2.8:1. No other agreements require us to maintain specified financial ratios. In addition, the Senior Notes indenture and the revolving credit facility restrict our ability to create liens, to engage in certain affiliate transactions and to engage in sale-leaseback transactions.

In December 1997, we entered into a loan agreement with a public trust established for public purposes for the benefit of the Parish of Calcasieu, Louisiana. The public trust issued $10.9 million principal amount of tax-exempt waste disposal revenue bonds in order to finance our construction of waste disposal facilities for an ethylene plant. The waste disposal revenue bonds expire in December 2027 and are subject to redemption and mandatory tender for purchase prior to maturity under certain conditions. Interest on the waste disposal revenue bonds accrues at a rate determined by a remarketing agent and is payable quarterly. The interest rate on the waste disposal revenue bonds at March 31, 2010 and December 31, 2009 was 0.40% and 0.37%, respectively.

Our ability to make payments on our indebtedness and to fund planned capital expenditures will depend on our ability to generate cash in the future, which is subject to general economic, financial, competitive, legislative, regulatory and other factors that are beyond our control. Based on our current level of operations, we believe our cash flow from operations, available cash and available borrowings under our revolving credit facility will be adequate to meet our normal operating needs for the foreseeable future.

Off-Balance Sheet Arrangements

None.

FORWARD-LOOKING STATEMENTS

The Private Securities Litigation Reform Act of 1995 provides safe harbor provisions for forward-looking information. Certain of the statements contained in this report are forward-looking statements. All statements, other than statements of historical facts, included in this report that address activities, events or developments that we expect, project, believe or anticipate will or may occur in the future are forward-looking statements. Forward-looking statements can be identified by the use of words such as “believes,” “intends,” “may,” “should,” “could,” “anticipates,” “expected” or comparable terminology, or by discussions of strategies or trends. Although we believe that the expectations reflected in such forward-looking statements are reasonable, we cannot give any assurances that these expectations will prove to be correct. Forward-looking statements relate to matters such as:

 

   

future operating rates, margins, cash flow and demand for our products;

 

   

industry market outlook;

 

   

production capacities;

 

   

our ability to borrow additional funds under our credit facility;

 

   

our ability to meet our liquidity needs;

 

   

our intended quarterly dividends;

 

   

future capacity additions and expansions in the industry;

 

   

timing, funding and results of the planned new chlor-alkali plant in Geismar, Louisiana;

 

   

health of our customer base;

 

   

pension plan funding requirements and investment policies;

 

   

compliance with present and future environmental regulations and costs associated with environmentally related penalties, capital expenditures, remedial actions and proceedings, including any new laws, regulations or treaties that may come into force to limit or control carbon dioxide and other greenhouse gases emissions or to address other issues of climate change;

 

   

the utilization of net operating loss carryforwards;

 

   

effects of pending legal proceedings; and

 

   

timing of and amount of capital expenditures.

We have based these statements on assumptions and analyses in light of our experience and perception of historical trends, current conditions, expected future developments and other factors we believe were appropriate in the circumstances when the statements were made. Forward-looking statements by their nature involve substantial risks and uncertainties that could significantly impact expected results, and actual future results could differ materially from those described in such statements. These statements are

 

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subject to a number of assumptions, risks and uncertainties, including those described in “Risk Factors” in Westlake Chemical Corporation’s Annual Report on Form 10-K for the fiscal year ended December 31, 2009 and the following:

 

   

general economic and business conditions;

 

   

the cyclical nature of the chemical industry;

 

   

the availability, cost and volatility of raw materials and energy;

 

   

uncertainties associated with the United States and worldwide economies, including those due to the global economic slowdown, the credit crisis and political tensions in the Middle East and elsewhere;

 

   

current and potential governmental regulatory actions in the United States and regulatory actions and political unrest in other countries;

 

   

industry production capacity and operating rates;

 

   

the supply/demand balance for our products;

 

   

competitive products and pricing pressures;

 

   

instability in the credit and financial markets;

 

   

access to capital markets;

 

   

terrorist acts;

 

   

operating interruptions (including leaks, explosions, fires, weather-related incidents, mechanical failure, unscheduled downtime, labor difficulties, transportation interruptions, spills and releases and other environmental risks);

 

   

changes in laws or regulations;

 

   

technological developments;

 

   

our ability to implement our business strategies; and

 

   

creditworthiness of our customers.

Many of these factors are beyond our ability to control or predict. Any of the factors, or a combination of these factors, could materially affect our future results of operations and the ultimate accuracy of the forward-looking statements. These forward-looking statements are not guarantees of our future performance, and our actual results and future developments may differ materially from those projected in the forward-looking statements. Management cautions against putting undue reliance on forward-looking statements or projecting any future results based on such statements or present or prior earnings levels. Every forward-looking statement speaks only as of the date of the particular statement, and we undertake no obligation to publicly update or revise any forward-looking statements.

 

Item 3. Quantitative and Qualitative Disclosures about Market Risk

Commodity Price Risk

A substantial portion of our products and raw materials are commodities whose prices fluctuate as market supply and demand fundamentals change. Accordingly, product margins and the level of our profitability tend to fluctuate with changes in the business cycle. We try to protect against such instability through various business strategies. Our strategies include ethylene product feedstock flexibility and moving downstream into the olefins and vinyls products where pricing is more stable. We use derivative instruments in certain instances to reduce price volatility risk on feedstocks and products. Based on our open derivative positions at March 31, 2010, a hypothetical $0.10 increase in the price of a gallon of ethane would have increased our income before taxes by $3.0 million and a hypothetical $0.10 increase in the price per MMBTU of natural gas would have decreased our income before taxes by $0.2 million. Additional information concerning derivative commodity instruments appears in Notes 8 and 9 to the consolidated financial statements.

Interest Rate Risk

We are exposed to interest rate risk with respect to fixed and variable rate debt. At March 31, 2010, we had variable rate debt of $15.9 million outstanding. All of the debt outstanding under our revolving credit facility (none was outstanding at March 31, 2010) and our loans relating to the Initial Series 2009A Revenue Bonds and to the tax-exempt waste disposal revenue bonds are at variable rates. We do not currently hedge our variable interest rate debt, but we may do so in the future. The average variable interest rate for our variable rate debt of $15.9 million as of March 31, 2010 was 0.38%. A hypothetical 100 basis point increase in the average interest rate on our variable rate debt would increase our annual interest expense by approximately $0.2 million. Also, at March 31, 2010, we had $500.0 million principal amount of fixed rate debt. We are subject to the risk of higher interest cost if and when this debt is refinanced. If interest rates are 1% higher at the time of refinancing, our annual interest expense would increase by approximately $5.0 million.

 

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Item 4. Controls and Procedures

We carried out an evaluation, under the supervision and with the participation of our management, including our President and Chief Executive Officer and our Senior Vice President, Chief Financial Officer and Treasurer, of the effectiveness of our disclosure controls and procedures pursuant to Rule 13a-15 under the Securities Exchange Act of 1934 as of the end of the period covered by this report. In the course of this evaluation, management considered certain internal control areas in which we have made and are continuing to make changes to improve and enhance controls. Based upon that evaluation, our President and Chief Executive Officer and our Senior Vice President, Chief Financial Officer and Treasurer concluded that our disclosure controls and procedures are effective with respect to (i) the accumulation and communication to our management, including our Chief Executive Officer and our Chief Financial Officer, of information required to be disclosed by us in the reports that we submit under the Exchange Act, and (ii) the recording, processing, summarizing and reporting of such information within the time periods specified in the SEC’s rules and forms.

There were no changes in our internal control over financial reporting that occurred during the three months ended March 31, 2010 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

PART II. OTHER INFORMATION

 

Item 1. Legal Proceedings

Westlake Chemical Corporation’s Annual Report on Form 10-K for the fiscal year ended December 31, 2009 (the “2009 Form 10-K”), filed on February 24, 2010, contained a description of various legal proceedings in which we are involved, including environmental proceedings at our facilities in Calvert City, Kentucky. See Note 15 to the consolidated financial statements for a description of certain of those proceedings, which information is incorporated by reference herein.

 

Item 1A. Risk Factors

For a discussion of risk factors, please read Item 1A, “Risk Factors” in the 2009 Form 10-K.

 

Item 2. Unregistered Sales of Equity Securities and Use of Proceeds

The following table provides information on our purchase of equity securities during the quarter ended March 31, 2010:

 

Period

   Total Number
of Shares
Purchased(1)
   Average Price
Paid Per
Share
   Total Number
of Shares
Purchased as Part
of Publicly
Announced Plans
or Programs
   Maximum Number
(or Approximate
Dollar Value) of
Shares that
May Yet Be
Purchased Under the
Plans or Programs

January 2010

   117    $ 25.17    N/A    N/A

February 2010

   14,319      20.42    N/A    N/A

March 2010

   2,359      23.06    N/A    N/A
                     
   16,795    $     20.83    N/A    N/A
                     

 

(1) The shares purchased during the period covered by this report represent shares withheld by us in satisfaction of withholding taxes due upon the vesting of restricted stock granted to our employees under the 2004 Omnibus Plan.

 

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Item 6. Exhibits

 

Exhibit No.

    
10.1    Form of Long-Term Cash Performance Award Letter effective as of February 26, 2010
31.1    Rule 13a – 14(a) / 15d – 14(a) Certification (Principal Executive Officer).
31.2    Rule 13a – 14(a) / 15d – 14(a) Certification (Principal Financial Officer).
32.1    Section 1350 Certification (Principal Executive Officer and Principal Financial Officer).

 

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SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

    WESTLAKE CHEMICAL CORPORATION
Date: May 5, 2010     By:   /s/ ALBERT CHAO        
        Albert Chao
        President and Chief Executive Officer
        (Principal Executive Officer)

Date: May 5, 2010

    By:   /s/ M. STEVEN BENDER        
        M. Steven Bender
        Senior Vice President, Chief Financial Officer & Treasurer
        (Principal Financial Officer)

 

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