Kennametal Inc. 11-K
Table of Contents

 
 

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 11-K

ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

         
 
  þ   ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 [NO FEE REQUIRED]
 
       
    FOR THE FISCAL YEAR ENDED DECEMBER 31, 2004
 
       
 
  o   TRANSITION REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 [NO FEE REQUIRED]
 
       
    FOR THE TRANSITION PERIOD FROM ___________ TO _____________
 
       
    COMMISSION FILE NUMBER 1-12001

ALLEGHENY LUDLUM CORPORATION PERSONAL
RETIREMENT AND 401(K) SAVINGS ACCOUNT PLAN

(Title of Plan)

ALLEGHENY TECHNOLOGIES INCORPORATED

(Name of Issuer of securities held pursuant to the Plan)

1000 Six PPG Place, Pittsburgh, Pennsylvania 15222-5479

(Address of Plan and principal executive offices of Issuer)
 
 

 


Table of Contents

Audited Financial Statements and Supplemental Schedule
Allegheny Ludlum Corporation Personal Retirement and 401(k) Savings Account Plan
Years Ended December 31, 2004 and 2003
With Report of Independent Registered Public Accounting Firm

 


Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Audited Financial Statements
and Supplemental Schedule

Years Ended December 31, 2004 and 2003

Contents

         
    1  
 
       
Audited Financial Statements
       
 
       
    2  
    3  
    4  
 
       
Supplemental Schedule
       
 
       
    12  
 Exhibit 23.1

 


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Report of Independent Registered Public Accounting Firm

Allegheny Technologies Incorporated

We have audited the accompanying statements of net assets available for benefits of the Allegheny Ludlum Corporation Personal Retirement and 401(k) Savings Account Plan as of December 31, 2004 and 2003, and the related statements of changes in net assets available for benefits for the years then ended. These financial statements are the responsibility of the Plan’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. We were not engaged to perform an audit of the Plan’s internal control over financial reporting. Our audit included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Plan’s internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, the financial statements referred to above present fairly, in all material respects, the net assets available for benefits of the Plan at December 31, 2004 and 2003, and the changes in its net assets available for benefits for the years then ended, in conformity with U.S. generally accepted accounting principles.

Our audits were performed for the purpose of forming an opinion on the financial statements taken as a whole. The accompanying supplemental schedule of assets (held at end of year) as of December 31, 2004 is presented for purposes of additional analysis and is not a required part of the financial statements but is supplementary information required by the Department of Labor’s Rules and Regulations for Reporting and Disclosure under the Employee Retirement Income Security Act of 1974. This supplemental schedule is the responsibility of the Plan’s management. The supplemental schedule has been subjected to the auditing procedures applied in our audits of the financial statements and, in our opinion, is fairly stated in all material respects in relation to the financial statements taken as a whole.

/s/ Ernst & Young LLP

June 23, 2005
Pittsburgh, Pennsylvania

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Statements of Net Assets Available for Benefits

                 
    December 31  
    2004     2003  
     
Investments:
               
Interest in Allegheny Master Trust
  $ 83,874,307     $ 77,595,773  
Interest in registered investment companies
    29,009,444       23,191,284  
Corporate common stocks
    13,117,734       10,674,790  
Participant loans
    5,832,153       5,619,359  
Interest in common collective trusts
    15,066       134,103  
     
Total investments
    131,848,704       117,215,309  
 
               
Employer contribution receivable
    76,669        
Employee contributions receivable
    220,852        
Other receivables (payables), net
    345       (126,616 )
     
Net assets available for benefits
  $ 132,146,570     $ 117,088,693  
     

See accompanying notes.

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Statements of Changes in Net Assets Available for Benefits

                 
    Years Ended December 31  
    2004     2003  
     
Contributions:
               
Employer
  $ 2,296,863     $ 2,412,075  
Employee
    8,031,596       5,375,543  
     
Total contributions
    10,328,459       7,787,618  
 
               
Investment income:
               
Net realized/unrealized gain on corporate common stocks
    6,155,259       6,606,984  
Net gain from interest in Allegheny Master Trust
    4,810,536       6,817,946  
Net gain from interest in registered investment companies
    3,294,616       4,396,256  
Interest income
    286,284       340,017  
Dividend income
    166,802       197,275  
Net gain from interest in common collective trusts
    611       686,146  
Other income
    29,169        
     
Total investment income
    14,743,277       19,044,624  
     
 
    25,071,736       26,832,242  
 
               
Distributions to participants
    (10,013,614 )     (6,632,092 )
Plan transfers, net
          5,440  
Fees
    (245 )      
     
 
    (10,013,859 )     (6,626,652 )
     
 
               
Net increase in net assets available for benefits
    15,057,877       20,205,590  
Net assets available for benefits at beginning of year
    117,088,693       96,883,103  
     
Net assets available for benefits at end of year
  $ 132,146,570     $ 117,088,693  
     

See accompanying notes.

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Notes to Financial Statements

December 31, 2004

1. Significant Accounting Policies

Investments are valued as follows:

Bank and insurance investment contracts (investment contracts) with varying contract rates and maturity dates are stated at contract value.

Although it is management’s intention to hold the investment contracts in the Standish Fixed Income Fund until maturity, certain investment contracts provide for adjustments to contract value for withdrawals made prior to maturity.

All other investments are stated at their net asset value, based on the quoted market prices of the securities held in such funds on applicable exchanges.

The preparation of financial statements in conformity with U.S. generally accepted accounting principles requires management to make estimates that affect the amounts reported in the financial statements and accompanying notes. Actual results could differ from those estimates.

The financial statements are prepared under the accrual basis of accounting.

2. Description of the Plan

The Allegheny Ludlum Corporation Personal Retirement and 401(k) Savings Account Plan (the Plan) is a defined contribution plan and subject to the provisions of the Employee Retirement Income Security Act of 1974 (ERISA).

The purpose of the Plan is to provide retirement benefits to eligible employees of Allegheny Ludlum Corporation (ALC or the Company) through company contributions and to encourage employee thrift by permitting eligible employees to defer a part of their compensation and contribute such deferral to the Plan. ALC is a wholly owned subsidiary of Allegheny Technologies Incorporated (ATI, the Plan Sponsor). ALC contributes to the Plan $0.50 per hour worked per eligible union employee. Unless otherwise specified by the participant, all contributions are made to the Standish Fixed Income Fund. Such contributions are made only from current income or accumulated earnings of the Plan Sponsor. The Plan allows participants to direct contributions made on their behalf to any of the investment alternatives. The Plan allows employees to contribute a portion of eligible wages each pay period through payroll deductions subject to Internal Revenue Code limitations. In addition, the employees’ annual pretax profit

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Notes to Financial Statements (continued)

2. Description of the Plan (continued)

sharing award and pretax Longevity Incentive Payment Plan award may be contributed at the employees’ discretion as their deferral. Separate accounts are maintained by the Plan Sponsor for each participating employee. Trustee fees and asset management fees charged by the Plan’s trustee, Mellon Bank, N.A., for the administration of all funds are charged against net assets available for benefits of the respective fund. Certain other expenses of administering the Plan are paid by the Plan Sponsor.

Participants may make “in-service” and hardship withdrawals as outlined in the plan document. Participants are fully vested in their entire participant account.

Active employees can borrow up to 50% of their vested account balances minus any outstanding loans. The loan amounts are further limited to a minimum of $500 and a maximum of $50,000, and an employee can obtain no more than three loans at one time. Interest rates are determined based on commercially accepted criteria, and payment schedules vary based on the type of the loan. General-purpose loans are repaid over 6 to 60 months, and primary residence loans are repaid over periods up to 180 months. Payments are made by payroll deductions.

Further information about the Plan, including eligibility, vesting, contributions, and withdrawals, is contained in the plan document, summary plan description, and related contracts. Copies of these documents are available from the Plan Sponsor.

3. Investments

The following presents investments that represent 5% or more of the Plan’s net assets:

                 
    December 31  
    2004     2003  
     
Standish Fixed Income Fund
  $ 66,293,877     $ 60,271,858  
Allegheny Technologies Incorporated common stock
    13,117,734       10,674,790  
Alliance Capital Growth Pool
    9,073,800       8,157,065  
ATI Disciplined Stock Fund
    8,506,630       9,166,850  
Oakmark Balanced Fund
    8,365,660       6,836,824  
Dreyfus Emerging Leaders Fund
    6,877,142       6,695,196  

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Notes to Financial Statements (continued)

3. Investments (continued)

Certain of the Plan’s investments are in the Allegheny Master Trust, which has three separately managed institutional investment accounts in the ATI Disciplined Stock Fund, the Alliance Capital Growth Pool, and the Standish Fixed Income Fund, which are valued on a unitized basis (collectively, the “Allegheny Master Trust”). The Allegheny Master Trust was established for the investment of assets of the Plan, and several other ATI sponsored retirement plans. Each participating retirement plan has an undivided interest in the Allegheny Master Trust. At December 31, 2004 and 2003, the Plan’s interest in the net assets of the Alliance Capital Growth Pool, the Standish Fixed Income Fund, and the ATI Disciplined Stock Fund was as follows:

                 
    2004     2003  
     
Standish Fixed Income Fund
    33.34 %     31.46 %
Alliance Capital Growth Pool
    23.80       22.88  
ATI Disciplined Stock Fund
    11.49       11.78  

Investment income and expenses are allocated to the Plan based upon its pro rata share in the net assets of the Allegheny Master Trust.

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Notes to Financial Statements (continued)

3. Investments (continued)

The composition of the net assets of the Standish Fixed Income Fund at December 31, 2004 and 2003, was as follows:

                 
    2004     2003  
     
Guaranteed investment contracts:
               
Canada Life
  $ 1,371,538     $ 2,757,412  
GE Life and Annuity
    8,735,242       9,583,804  
Hartford Life Insurance Company
    8,250,446       10,939,222  
John Hancock Life Insurance Company
    4,670,166       8,848,178  
Monumental Life Insurance Company
    1,017,190       2,353,862  
New York Life Insurance Company
    6,769,166       6,814,589  
Ohio National Life
    2,687,551       4,652,712  
Pacific Mutual Life Insurance Company
    5,061,507       6,075,054  
Principal Life
    1,243,795       1,187,962  
Protective Life Insurance Company
          1,006,456  
Pruco Pace Credit Enhanced
    7,132,148       8,947,069  
Security Life of Denver
    5,972,064       6,737,205  
United of Omaha
    2,929,738       7,226,335  
     
 
    55,840,551       77,129,860  
 
               
Synthetic guaranteed investment contracts:
               
Caisse des Depots et Consignations
          1,999,995  
MDA Monumental BGI Wrap
    36,520,489       33,990,199  
Bank of America
    33,366,628       17,803,044  
Rabobank
    37,879,291       36,635,330  
Union Bank of Switzerland
    25,166,696       14,768,321  
     
 
    132,933,104       105,196,889  
 
               
Interest in common collective trusts
    9,386,961       8,515,369  
Other
    670,702       764,537  
     
Total net assets
  $ 198,831,318     $ 191,606,655  
     

The Standish Fixed Income Fund (the Fund) invests in guaranteed investment contracts (GICs) and actively managed structured or synthetic investment contracts (SICs). The GICs are promises by a bank or insurance company to repay principal plus a fixed rate of return through contract maturity. SICs differ from GICs in that there are specific assets supporting the SICs, and these assets are owned by the Allegheny Master Trust. The bank or insurance company issues a wrapper contract that allows participant-directed transactions to be made at contract value. The assets supporting the SICs are comprised of government agency bonds, corporate bonds, asset-backed securities (ABOs), and collateralized mortgage obligations (CMOs) with fair values of $134,332,201 and $107,926,162 at December 31, 2004 and 2003, respectively.

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Notes to Financial Statements (continued)

3. Investments (continued)

Interest crediting rates on the GICs in the Fund are determined at the time of purchase. Interest crediting rates on the SICs are either: (1) set at the time of purchase for a fixed term and crediting rate, (2) set at the time of purchase for a fixed term and variable crediting rate, or (3) set at the time of purchase and reset monthly within a “constant duration.” A constant duration contract may specify a duration of 2.5 years and the crediting rate is adjusted monthly based upon quarterly rebalancing of eligible 2.5 year duration investment instruments at the time of each resetting; in effect the contract never matures. At December 31, 2004 and 2003, the interest crediting rates for GICs and Fixed Maturity SICs ranged from 3.87% to 8.05% and 3.58% to 8.02%, respectively.

For the years ended December 31, 2004 and 2003, the average annual yield for the investment contracts in the Fund was 4.89% and 5.31%, respectively. Fair value of the GICs was estimated by discounting the weighted average of the Fund’s cash flows at the then-current, interest-crediting rate for a comparable maturity investment contract. Fair value for the SICs was estimated based on the fair value of each contract’s supporting assets at December 31, 2004 and 2003.

The composition of net assets of the Alliance Capital Growth Pool at December 31, 2004 and 2003 was as follows:

                 
    2004     2003  
     
Investment in pooled separate accounts:
               
Alliance Equity Fund S.A. #4
  $ 38,135,320     $ 35,666,427  
Operating payables
    (11,230 )     (10,616 )
     
Total net assets
  $ 38,124,090     $ 35,655,811  
     

The composition of net assets of the ATI Disciplined Stock Fund at December 31, 2004 and 2003 was as follows:

                 
    2004     2003  
     
Corporate common stocks
  $ 72,955,300     $ 77,259,404  
Receivables
    1,085,015       283,072  
Interest in common collective trusts
    71,478       337,451  
Payables
    (97,126 )     (42,301 )
     
Total net assets
  $ 74,014,667     $ 77,837,626  
     

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Notes to Financial Statements (continued)

3. Investments (continued)

The composition of the changes in net assets of the Allegheny Master Trust is as follows:

                                                 
    Standish Fixed Income Fund     Alliance Capital Growth Pool     ATI Disciplined Stock Fund  
    Years Ended December 31  
    2004     2003     2004     2003     2004     2003  
     
Investment income (loss):
                                               
Interest income
  $ 9,236,594     $ 9,953,790     $     $     $     $ 214,654  
Net realized/unrealized gain (loss) on corporate common stocks
    (1,358 )                       4,352,382       13,699,382  
Dividends
                            1,368,881       1,073,159  
Net gain, registered investment companies
          45,315                          
Net gain, pooled separate accounts
                5,432,718       9,614,660              
Net gain, common collective trusts
    122,717       111,616                   8,488       10,183  
Administrative expenses
    (240,688 )     (201,917 )     (128,988 )     (72,409 )     (551,752 )     (660,982 )
Transfers
    (1,892,602 )     888,462       (2,835,451 )     (440,184 )     (9,000,958 )     8,571,888  
     
Net increase (decrease)
    7,224,663       10,797,266       2,468,279       9,102,067       (3,822,959 )     22,908,284  
Total net assets at beginning of year
    191,606,655       180,809,389       35,655,811       26,553,744       77,837,626       54,929,342  
     
Total net assets at end of year
  $ 198,831,318     $ 191,606,655     $ 38,124,090     $ 35,655,811     $ 74,014,667     $ 77,837,626  
     

Interest, realized and unrealized gains and losses, and management fees from the Allegheny Master Trust are included in the net gain from interest in Allegheny Master Trust on the statements of changes in net assets available for benefits.

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Notes to Financial Statements (continued)

4. Income Tax Status

The Plan has received a determination letter from the Internal Revenue Service dated July 25, 2003, stating that the Plan is qualified under Section 401(a) of the Internal Revenue Code (the Code) and, therefore, the related trust is exempt from taxation. Subsequent to this issuance of the determination letter, the Plan was amended. Once qualified, the Plan is required to operate in conformity with the Code to maintain its qualification. The plan administrator believes the Plan is being operated in compliance with the applicable requirements of the Code and, therefore, believes that the Plan, as amended, is qualified and the related trust is tax-exempt.

5. Parties-in-Interest

Dreyfus Corporation is the manager of the Dreyfus Mutual Funds that are offered as investment options under this Plan. Dreyfus Service Corporation is the funds’ distributor. Dreyfus Corporation and Dreyfus Service Corporation are both wholly owned subsidiaries of Mellon Financial Corporation. Mellon Financial Corporation also owns Mellon Bank, N.A., the trustee for this Plan. Therefore, transactions with these entities qualify as party-in-interest transactions.

6. Plan Termination

Although it has not expressed any intent to do so, the Company has the right under the Plan to discontinue its contributions at any time and to terminate the Plan subject to the provisions of ERISA. However, no such action may deprive any participant of beneficiary under the Plan of any vested right.

7. Risks and Uncertainties

The Plan invests in various investment securities. Investment securities are exposed to various risk such as interest rate, market, and credit risks. Due to the level of risk associated with certain investment securities, it is at least reasonably possible that changes in the values of investment securities will occur in the near term and that such changes could materially affect participants’ account balances and the amounts reported in the statements of net assets available for benefits.

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

Notes to Financial Statements (continued)

8. Reconciliation of Financial Statements to Form 5500

The following is a reconciliation of net assets available for benefits per the financial statements to the Form 5500:

                 
    December 31  
    2004     2003  
     
Net assets available for benefits per the financial statements
  $ 132,146,570     $ 117,088,693  
Deemed distribution of benefits to participants
    (160,093 )     (158,029 )
     
Net assets available for benefits per the Form 5500
  $ 131,986,477     $ 116,930,664  
     

The following is a reconciliation of benefits paid to participants per the financial statements to the Form 5500 for the year ended December 31, 2004:

         
Benefits paid to participants per the financial statements
  $ 10,013,614  
Add: Amounts allocated on Form 5500 to deemed distributions for the year ended December 31, 2004
    2,064  
 
     
Benefits paid per the Form 5500
  $ 10,015,678  
 
     

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Allegheny Ludlum Corporation
Personal Retirement and 401(k) Savings Account Plan

EIN: 25-1792394       Plan: 005

Schedule H, Line 4i—Schedule of Assets (Held at End of Year)

December 31, 2004

                 
Description   Units/Shares     Current Value  
 
Registered Investment Companies:
               
Dreyfus Emerging Leaders Fund*
    155,485.9060     $ 6,877,142  
Dreyfus Bond Market Index *
    127,793.1070       1,317,547  
Dreyfus International Value Fund*
    174,631.9010       3,426,278  
Artisan Funds
    101,262.7350       2,993,326  
Dreyfus Appreciation Fund *
    8,378.9060       324,180  
Oakmark Balanced Fund
    355,985.5210       8,365,660  
Hartford Midcap Fund
    36,967.1740       1,057,631  
Lord, Abbett Midcap Fund
    57,326.8390       1,297,306  
MFS Value Fund
    29,263.5120       677,158  
Morgan Stanley Small Growth Fund
    33,490.8130       418,635  
PIMCO – NFJ Fund
    31,813.1150       918,445  
PIMCO – Total Return Fund
    31,580.8490       336,968  
Jennison Growth Fund
    66,492.0940       944,853  
 
             
 
            28,955,129  
 
               
Self-directed accounts:
               
Dreyfus 100% US Treasury MM Fund*
    2,441.3200       2,441  
Fidelity Equity Income – Real Estate
    187.6830       5,544  
Fidelity Select Portfolios – Energy
    161.9160       5,267  
T. Rowe Price Health Sciences Fund
    239.0060       5,523  
T. Rowe Price Capital Appreciation Fund
    555.9690       10,836  
T. Rowe Price Mid-Cap Value Fund
    488.8350       11,238  
T. Rowe Price Real Estate Fund
    312.6880       5,597  
Vanguard Windsor Fund
    435.5050       7,869  
 
             
Total self-directed accounts
            54,315  
 
             
Total Registered Investment Companies
          $ 29,009,444  
 
             
 
               
Common Collective Trusts
               
Dreyfus Short-Term Investment Fund*
    15,065.7700     $ 15,066  
 
             
 
               
Corporate Common Stocks
               
Allegheny Technologies Incorporated*
    605,340.7560     $ 13,117,734  
 
             
 
               
Participant loans* (5.0% to 10.5%, with maturities through 2019)
          $ 5,832,153  
 
             
 
* Party-in-interest

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SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the administrators of the Plan have duly caused this annual report to be signed on its behalf by the undersigned hereunto duly authorized.

             
    ALLEGHENY TECHNOLOGIES INCORPORATED    
    ALLEGHENY LUDLUM CORPORATION    
    PERSONAL RETIREMENT AND 401(K) SAVINGS    
    ACCOUNT PLAN    
 
           
 
  By:   /s/ Richard J. Harshman    
 
           
Date: June 27, 2005
      Richard J. Harshman    
 
      Executive Vice President-Finance and    
 
      Chief Financial Officer    
 
      (Principal Financial Officer and Duly    
 
      Authorized Officer)