The "U.S. Spray Foam Insulation Market - Focused Insights 2025-2030" report has been added to ResearchAndMarkets.com's offering.
The U.S. Spray Foam Insulation Market was valued at USD 750.02 million in 2024, and is projected to reach USD 1.01 billion by 2030, rising at a CAGR of 5.09%.
UNITED STATES SPRAY FOAM INSULATION MARKET DEVELOPMENTS
- By Product Type: The closed cell holds the largest market share, driven by its adoption in colder regions such as the Northeast and Midwest, where homeowners prioritize energy efficiency to lower heating costs.
- By Density: The medium & high-density segment shows the highest growth of 5.48%, as they have denser and more rigid structures, providing greater thermal resistance and durability.
- By Application: The floors, walls, & ceilings segment shows an incremental growth of USD 113 million during the forecast period. Spray foam insulation is widely used in floors, walls, and ceilings due to its superior air-sealing properties, reducing energy loss and enhancing HVAC efficiency.
- By End-Users: In 2024, the residential segment held the largest U.S. spray foam insulation market share, as homeowners and builders chose spray foam due to its superior performance in air sealing, moisture control, and noise reduction.
- Growth Factor: The U.S. spray foam insulation market is set to grow due to growth in the construction sector and a surge in demand due to superior insulation performance.
Trends and Innovations
Focus on thermal efficiency is elevating spray foam's popularity for reducing building energy consumption. Superior thermal resistance cuts long-term heating and cooling costs, benefiting both new and retrofit projects. The material also offers noise reduction and moisture resistance, appealing to residential, commercial, and industrial applications. Regulatory pressure towards higher insulation standards fuels the adoption of spray foam, driving R&D efforts.
Technological innovations like automated proportioning equipment enhance application accuracy, reducing material waste and project costs. Streamlined tools such as wireless controls simplify installation, boosting precision and efficiency. The advent of portable equipment expands spray foam's accessibility, supporting market growth.
Market Drivers
The U.S. construction sector's expansion fosters higher demand for efficient insulation, with spray foam as a preferred choice for its energy-saving capabilities. Urban development encourages the use of high-performance insulation in large residential and commercial structures.
The insulation's high R-values and air-sealing properties reduce operational costs, attracting homeowners and businesses alike. Its durability and resistance to mold improve indoor air quality, aligning with consumer health priorities. Despite competition from traditional and alternative materials, spray foam's superior performance underpins its market adoption.
US SPRAY FOAM INSULATION MARKET COMPETITIVE INSIGHTS
The U.S. spray foam insulation market report consists of exclusive data on 24 vendors. The competitive landscape among BASF, Dow, CertainTeed, Huntsman, Johns Manville, Covestro, and Carlisle Spray Foam Insulation is shaped by their shared focus on innovation and sustainability in the spray foam insulation market. BASF and Dow are recognized leaders in material science and are heavily invested in eco-friendly and high-performance polyurethane technologies, positioning them as key players in the development of energy-efficient solutions.
CertainTeed differentiates itself by offering a broad range of building materials, including spray foam insulation while capitalizing on the growing demand for green certifications. Huntsman, with its expertise in polyurethane-based solutions, competes by focusing on superior thermal performance and energy efficiency. Johns Manville, backed by Berkshire Hathaway, has a strong presence in both residential and commercial sectors, offering energy-efficient and sustainable insulation options. Covestro, with its deep expertise in polymers, competes through its commitment to sustainable and low-GWP products, positioning itself as an innovator in the market.
These companies maintain a competitive edge through technological advancements, sustainability efforts, and a strong commitment to meeting evolving energy regulations.
Key Vendors
- BASF
- Dow
- CertainTeed
- Huntsman
- Johns Manville
- Covestro
- Carlisle Spray Foam Insulation
Other Prominent Vendors
- Honeywell
- NCFI Polyurethanes
- SWD Urethane
- RHH Foam Systems
- Rhino Linings
- Cajun Foam Insulation
- Pittsburgh Foam Insulation
- PUFF
- Alpha Insulation & Waterproofing
- Universal Polymers Corporation (UPC)
- Enverge Spray Foam
- Accufoam
- Graco
- Owens Corning
- Genyk USA
- Elastochem
- Kraken Bond
Key Attributes:
| Report Attribute | Details |
| No. of Pages | 85 |
| Forecast Period | 2024 - 2030 |
| Estimated Market Value (USD) in 2024 | $750.02 Million |
| Forecasted Market Value (USD) by 2030 | $1010.07 Million |
| Compound Annual Growth Rate | 5.0% |
| Regions Covered | United States |
SEGMENTATION & FORECASTS
-
By Product Type
- Closed Cell
- Open Cell
-
By Density
- Medium & High Density
- Low Density
-
By Application
- Floors, Walls & Ceilings
- Ducts
- Fireplaces
- Plumbing
- Doors
- Others
-
By End-Users
- Residential
- Non-Residential
For more information about this report visit https://www.researchandmarkets.com/r/yen3wy
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View source version on businesswire.com: https://www.businesswire.com/news/home/20250516113705/en/
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